Nadcap

15 Quick Heat Treat News Chatter Items to Keep You Current

/ FEATURED NEWS, HEAT TREAT NEWS INDUSTRIES

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel & Company Chatter

  • A long-term agreement to supply materials used in the manufacture of naval nuclear reactor components has been signed between BWX Technologies, Inc., and Allegheny Technologies Incorporated.
  • Kennametal Inc. announced that it has formed a 3D printing materials and production business unit, Kennametal Additive Manufacturing, as part of its infrastructure segment. The new business unit combines the company’s longstanding expertise in materials science and wear-resistant solutions with additive manufacturing capabilities to supply high-performance metal additive powders and fully finished 3D printed parts for wear, erosion, corrosion, and high-temperature applications.
  • StandardAero Component Services celebrated the grand opening of the company’s 30,000 sq. ft. expansion of its Hillsboro, Ohio, engine component manufacturing and engine component repair facility. The additional working space and capital improvements included the building and additional equipment to support aerospace engine low-pressure turbine vane manufacturing. The Hillsboro location expansion completes StandardAero’s current plans for new building and expansion investments, which have also occurred at its Cincinnati, Miami and Kansas City locations over the last 18 months.

Equipment Chatter

  • A 30-ton tilting rotary furnace for aluminum recycling was installed by GHI at the new facility of Latem Aluminium in Villadangos, Spain.
  • No. 965, a 1350ºF (~733ºC) electrically-heated cabinet oven from Grieve, has been purchased for heat treating titanium at the customer’s facility.
  • Tangshan Zhengfeng Iron & Steel Co., LTD, in Hebei Province, China, recently commissioned three iRecovery® (intelligent waste heat recovery systems) from Tenova, a Techint Group company. Tenova iRecovery® systems will be applied downstream of the new Consteel® Evolution to recover the waste heat and to use it for the production of steam, which will then be available for the existing power plant.
  • A vacuum drying oven has been shipped to the aerospace industry by Tenney Environmental, a division of Thermal Product Solutions. This vacuum drying oven is designed to remove moisture from a large spacecraft engine after it goes through a washing process. The previous conventional method of drying took over 12 hours due to the intricacy of small diameter tubing, fine screen meshes, and other hard to get to areas. The vacuum drying oven will reduce that time to 4 hours. This vacuum drying oven utilizes radiant heat wrapped around the pressure walls to heat the product to approximately 100°F.
  • An electrically heated two-zone bottom flow conveyor oven was shipped to the consumer goods industry by Wisconsin Oven. This belt conveyor oven will be used to cure a latex barrier coating onto maple syrup bottles.
  • Exlabesa, an aluminum extrusion provider for the construction industry in Europe, recently ordered a multi-chamber PR130 melting furnace (complete with charging unit) for its Hertwich continuous homogenizing plant at its Padron (Spain) based facility. This furnace will increase its capacity to 60,000 tons from its Padron casthouse. The new furnace with a capacity of 130 tons per day is designed for a relatively wide range of scrap.  The temperature level in the main chamber from which the melt is tapped for casting is about 1800°F (1000°C).
  • Walsin Yantai Stainless Steel Co. Ltd. has contracted with Primetals Technologies to design and manufacture a new stainless steel combination mill to convert billets from an existing plant into finished products with precision tolerance and surface quality. Located in Yantai, Shandong Province, China, the new mill project with Primetals Technologies will be completed in consortium with CERI Long Product Co. Ltd., including all electrics and automation to approach Industry 4.0. The combination mill will have a straight bar outlet, a bar-in-coil outlet, and a wire rod outlet.
  • A leading industrial engineering and manufacturing group recently completed several furnace projects for global clients. Fives was contracted by Habaş, a leading conglomerate in Turkey which operates in the field of industrial gases, steel, LPG, and heavy machine manufacturing, to design and supply a new generation slab reheating furnace, the Stein Digit@l Furnace®, for its hot strip mill, located in Izmir, Turkey. In addition, Shijiazhuang Iron & Steel Company within China’s HBIS Group ordered two Stein Digit@l Furnaces® from Fives to reheat blooms and billets. The walking beam furnace will have a production capacity of 130 tons per hour and will operate on natural gas. Fives was also selected by Yantai Walsin Stainless Steel to design and supply an ultra-low NOx emission furnace to reheat long products. Yantai Walsin Stainless Steel is a subsidiary of Walsin Lihwa, a world-leading manufacturer of stainless steel, power cables, and wires.
  • A 500°F (260°C) enhanced-duty walk-in oven was delivered by Lewco Inc., of Sandusky, Ohio, that will be used to dry various parts during a manufacturing process.

Kudos Chatter

  • Sr. Quality Engineer)
  • Flash Steelworks, located in Washington, Michigan, provides a patented process for heat-treating steel that leads to mass reduction, performance improvement, and cost savings. This distinction gained them a position among 24 semi-finalists for the 10th annual Accelerate Michigan Innovation Competition, where the top prize is $350,000.
  • Materials Solutions, a Siemens company specialized in additive manufacturing (AM), has achieved Nadcap accreditation for AM in the aerospace industry. The accreditation is reportedly the first by a UK company. Materials Solutions, which has its headquarters in Worcester, has provided AM parts and components to the aerospace industry since its founding in 2006. The business is a pioneer in the use of selective laser melting (SLM) technology for the manufacture of high-performance metal parts. SLM applications in the Materials Solutions factory range from high-temperature components found in gas turbines and jet engines, to tooling applications as well as lightweight structural components and hydraulic applications.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com

15 Quick Heat Treat News Chatter Items to Keep You Current Read More »

A Dozen Quick Heat Treat News Items to Keep You Current

/ FEATURED NEWS, HEAT TREAT NEWS INDUSTRIES

A Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Patrick J. DeCourcy, who has served as Allegheny Technologies Incorporated’s Senior Vice President, Finance and Chief Financial Officer since 2013, recently announced plans to retire. To ensure a smooth leadership transition, he will remain in his current role until his successor is appointed and will retire from ATI on March 31, 2020.
  • A leading manufacturer of products used in the transmission, distribution, and measurement of water in North America, Mueller Water Products, recently announced plans to build a new, state-of-the-art foundry in Decatur, Illinois. According to Mueller, this facility is expected to be one of the largest finished goods brass foundries in the world.
  • Jerry Bunch has recently joined Pelican Wire as a Design Engineer II, and Larry Brindise has been hired as IT Development Leader. Bunch will be reviewing production processes, ensuring technical oversight to manufacturing steps and working to support the company-wide ‘continuous improvement’ program. Brindise comes to Pelican Wire with some knowledge of the company, as he has previously served Pelican Wire as a professional software consultant. He comes on-board full-time to lead an ongoing ERP project and will continue to develop and implement software solutions to improve the entire customer lifecycle process.
  • It has been announced that Opti-Tech Scientific, a leading Canadian supplier of scientific equipment, will represent Buehler, an ITW Company, in Canada. Opti-Tech Scientific specializes in optical/digital microscopy, metallography, and hardness testing.
  • Allegheny Technologies Incorporated announced it completed the sale of its Cast Products business unit to Consolidated Precision Products Corp. (CPP) of Cleveland, OH.
  • A partnership has been launched between leading Enterprise Artificial Intelligence® provider Noodle.ai and SMS group, which digitalizes plant and equipment used in steel and nonferrous-metals production and processing, to jointly further optimize the world’s first learning steel mill for Arkansas-based Big River Steel. To help Big River Steel conserve resources and control energy output, the joint solution was created by implementing Noodle.ai’s learning algorithms into SMS group’s X-Pact® MES 4.0. Noodle.ai was able to seamlessly leverage the fact that SMS group’s X-Pact® MES 4.0 was engrained into the steel mill’s IT environment and into their SaaS (Software as a Service) applications. The new end solutions digitize applications throughout every stage of the steelmaking process – starting at the liquid phase all the way to strip finishing.

Equipment Chatter

  • Centorr Vacuum Industries announced it has shipped its new Sintervac AM™ furnace for the debind and sintering of additively manufactured parts for a leading 3D/Additive Manufacturing company.
  • A customer needed the lower sidewalls of its forge furnace shotcreted with 90,000 lbs of material. Onex Inc posted a video of the job on Twitter.
  • The Slovakian company U.S. Steel Košice – one of the largest integrated steel producers in Central Europe – placed a major order for the supply of an annealing and coating line (ACL) for dynamo steel strips to Tenova LOI Thermprocess, a worldwide leader in heat treatment lines and furnaces located in Essen, Germany.

Kudos Chatter

  • The Chemical Coaters Association International (CCAI) recently announced the second annual Women in Finishing FORUM will be held at the Embassy Suites South Bend at Notre Dame from May 6-8, 2020.
  • Metal heat treater Exactatherm, based in Mississaugua, Ontario, has been awarded Nadcap Merit status for heat treatment.
  • The International Titanium Association (ITA), Denver, Colo., announces that metallurgist George L. Durfee has been named the recipient of the ITA’s 2019 Lifetime Achievement Award. A member of ASM International, Mr. Durfee is a metallurgist who built his career around pioneering applied research projects for the titanium industry at forging company Wyman-Gordon Co.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com

A Dozen Quick Heat Treat News Items to Keep You Current Read More »

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

/ FEATURED NEWS, HEAT TREAT NEWS INDUSTRIES

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • James Herald has been appointed the president and CEO of EVRAZ North America, Chicago. He will replace Conrad Winkler, who is leaving the group to pursue other opportunities. Herald joins EVRAZ from AXIP Energy, where he served as CEO. He has more than 35 years of experience in the oil and gas and energy pipe industries.
  • Advanced Heat Treat Corp. (AHT) recently announced the addition of three new sales and metallurgy employees: Tim Zemaitis, Shane Seevell, and Katie Herron. Zemaitis, regional sales manager for AHT’s Michigan facility, joins the team with over 30 years of experience in heat treatment, metallurgy, and engineering. Seevell, regional sales manager in the corporate office located in Iowa, brings over 15 years of sales experience plus past heat treat experience working at AHT; and Herron, materials engineer & quality specialist in Alabama, rounds out the growing AHT team. Herron is a recent materials engineering graduate from the University of Alabama – Birmingham.
  • Meggitt, which specializes in high-performance components and subsystems for the aerospace, defense, and selected energy markets, has opened its newly expanded aerospace services and support center of excellence in Miami, Florida.
  • Virginia-based aluminum extruder Service Center Metals has been acquired by The Riverstone Group through its investment entity SCM Industries, LLC in Richmond.
  • L&T Technology Services, a leading global pure-play engineering services company has been selected as a strategic partner by United Technologies Corporation (UTC) for Collins Aerospace, a subsidiary of UTC. Collins Aerospace comprises of the former UTC Aerospace Systems, Rockwell Collins, and BE Aerospace, and is one of the leading providers of intelligent solutions for the global aerospace and defense industries.

Equipment Chatter

  • A 2000°F (1093°C), gas-fired heavy-duty furnace from Grieve (No. 1042), is currently being used for heat treating at a customer’s facility. In addition, the No. 1047, a 350°F (177°C), bench oven, has been purchased from Grieve for curing plugs on the ends of cords at the customer’s facility.
  • A factory with multiple lines of (fixed) heat treating ovens recently purchased a temperature data logging solution from CAS DataLoggers for the purpose of automatically monitoring the oven temperatures with precise accuracy while also handling data transmission and enabling remote access.
  • A manufacturer of electronic components purchased a Blue M inert gas batch oven, with a temperature range of 59°F (15°C) above ambient to 1099°F (593°C), from Thermal Product Solutions.
  • A manufacturer in the oil and gas industry recently received a shipment of an electrically heated four-zone conveyor oven from Wisconsin Oven Corporation. Each chamber in this oven has a maximum temperature rating of 752°F (400°C). The oven has a guaranteed oven temperature uniformity of ±10.8°F at 590°F (±6°C at 310°C)) for a minimum of 6 minutes per heating chamber. In addition, Wisconsin Oven Corporation announced the shipment of an indirect natural gas-fired batch oven to a leading manufacturer in the aerospace industry. The batch oven will be used to cure composite materials and has a maximum oven operating temperature of 500°F.

Kudos Chatter

  • Onex, Inc., recently received the 2018 Pinnacle Award from Vesuvius. Only two contractor installer distributors were presented this award in 2018.
  • AK Steel has accepted an award from the U.S. Department of Energy (DOE) High-Performance Computing for Materials (HPC4Mtls) Program. Researchers from AK Steel plan to work in collaboration with DOE’s Oak Ridge National Laboratory to develop microstructure-based transformation models to predict austenite stability in high strength steels in a project titled “Thermo-Mechanical Forming Process Development to Produce Tailored Strength Automotive Structural Components.”
  • Specitubes has received Nadcap accreditation for demonstrating its ongoing commitment to quality by satisfying customer requirements and industry specifications. The scope of this accreditation covers the heat-treating of seamless precision metallic tubes made in Samer (northern France) of Nickel and Cobalt Alloys, Austenitic Stainless Steels and Titanium Alloys. Typical applications include hydraulic and pneumatic ducting systems for aircraft.
  • thyssenkrupp has announced plans to build the world’s most advanced forging line in Homburg/Saarland, a new facility to produce forged front axles for trucks.  This production expansion represents the biggest single investment ever made at thyssenkrupp’s Homburg site.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com

 

 

Onex is proud to receive the 2018 Pinnacle Award from Vesuvius. Only two contractor installer distributors were presented this award.

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current Read More »

10 Quick Heat Treat News Items to Keep You Current

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10 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Roger Ross has been appointed the president of StandardAero‘s Airlines & Fleets division.  He will be located at the company’s Scottsdale, Arizona, headquarters office and be responsible for the largest division of StandardAero, with multiple sites in the U.S., Canada, Europe, Africa, and Australia.
  • An automotive wheel manufacturer based in Paris, Kentucky, announced the groundbreaking on its facility expansion to support plans to increase the production capacity of aluminum wheels. These expansions will introduce “cutting-edge technology and realization of high-level on-site capabilities” at Central Motor Wheel of America‘s manufacturing operations.
  • Greg Jennings has been appointed to the position of President and CEO at Thermal Product Solutions, LLC (TPS), a global manufacturer of thermal processing equipment. Jennings has held the position of Chief Financial Officer (CFO) at TPS since 2013. During his time as CFO, he was instrumental during the acquisition of Wisconsin Oven Corporation and Baker Furnace.
  • Work is now underway to expand the heat treatment capacity at Saar-Blankstahl to expand the annealing capacity of its subsidiary, Saarstahl AG is responding to an expected increase in worldwide demand for heat-treated bar material and higher-quality steels.

Equipment Chatter

  • Six Gruenberg cleanroom ovens were shipped to the medical industry from Thermal Product Solutions.
  • An electrically heated top flow conveyor oven was sold by Wisconsin Oven Corporation to a global manufacturer in the machinery industry. The furnace will be used for curing “CPIG” material on plastic housings for electronic components.
  • An innovative contract manufacturer recently invested in a new aluminum extrusion press. Alexandria Industries will be able to increase its aluminum extrusion capabilities, extrude more complex product features, and hold tighter tolerances, while utilizing a variety of alloys. The press is made by Presezzi Extrusion Group (Vimercate, MB-Italy). Alexandria Industries will gain an extra 30 percent in extrusion capacity.

  • Dr. Rod Martin, vice president of technology at Element, has been awarded the 2019 Leslie Holliday Prize from the British Composites Society (BCS). The prize is in recognition of Dr. Martin’s significant contribution to the field of composite materials.
  • BEAMIT SpA, Fornovo di Taro, Italy, has successfully passed a Nadcap audit for heat treating, receiving Nadcap accreditation as a result. The Additive Manufacturing bureau provides services for the AM of both metal and ceramic parts, and as of January 2018 had installed two high vacuum furnaces conforming to standard AMS2750.
  • Thinker Ventures recently completed a new website for Diablo Furnaces at diablofurnaces.com. The new site features a mobile-friendly responsive design that adapts for viewing on desktops, smartphones, and tablets. Diablo Furnaces is a heat treating solution provider that is able to complete custom furnace design.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com

10 Quick Heat Treat News Items to Keep You Current Read More »

Nadcap Ensures High Quality Heat Treat

/ AEROSPACE HEAT TREAT, AEROSPACE HEAT TREAT NEWS

 

Source: Paulo

 

When heat treating complex parts, such as aerospace and defense components, businesses in the industry rely on an accreditation agency to enforce high standards to ensure safe, reliable products.

The Nadcap program:

  • Keeps aircraft in the sky, submarines underwater, satellites in orbit and weapons systems functioning as intended
  • Certifies heat treaters to conduct business in the aerospace and defense industries
  • Replaced the expensive and inefficient individual supplier audits aerospace and defense OEMs historically conducted on their own
  • Sets strict requirements regarding all aspects of heat treat operation.

“Nadcap requirements are quite prescriptive. Other industry standards programs give suppliers varying amounts of leeway en route to achieving the benchmarks they set. Nadcap features no such liberty. It’s their way or the highway.” – Paulo

 

Read more: “What you can expect from Nadcap-approved heat treaters”

Photo Credit: Paulo

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First Nadcap Accreditation Awarded for Aero Structure Assembly to Kansas Facility

/ AEROSPACE HEAT TREAT, AEROSPACE HEAT TREAT NEWS

The first ever Nadcap accreditation for Aero Structure Assembly has been awarded to an aerospace company based in Wichita, Kansas.

Lee Aerospace Inc., which designs, manufactures, installs, and repairs aerospace parts and assemblies for the aerospace industry, recently received the accreditation following a 2018 pilot audit that validated the audit criteria developed by the Nadcap Aero Structure Assembly Task Group and rigorously assessed the company’s compliance to the applicable industry standards and customer requirements.

Christopher Lowe of Spirit AeroSystems, Nadcap Aero Structure Assembly Task Group Chair

“There are more companies than ever involved in aerostructure assembly as activity is delegated through the supply chain by the airframers,” explained Christopher Lowe of Spirit AeroSystems, Nadcap Aero Structure Assembly Task Group Chair. “As a result, the need for supply chain oversight in this area was recognized as being of growing importance. Nonconforming assembly practices can cause serious escapes such as unseen product defects, delivery delays and rectification costs.

“Congratulations to Lee Aerospace Inc. for their notable achievement in being the first in the world to gain this prestigious accreditation. I am pleased to have had the opportunity, through Nadcap, to work with my peers at Airbus, Airbus Defense and Space, Arconic, BAE Systems, Helicomb International, Lee Aerospace Inc., Leonardo, Lockheed Martin, Northrop Grumman and Spirit AeroSystems to address this issue and I encourage others in the industry to get involved in this activity.”

Technologies covered in the Aero Structure Assembly audit criteria currently extend to fastening, electrical bonding, bushing and bearing installation, and sealant application.

Tommy Howland, Director of Quality for Lee Aerospace

Issuing the first accreditation is a significant step in the maturation of the newest Nadcap Task Group, whose members have been working towards this point since 2015 when the Nadcap Management Council approved Aero Structure Assembly as one of the specialized technologies that Nadcap accredits. Aero Structure Assembly now joins both long-standing practices such as heat treating, welding, and non-destructive testing, as well as newer activities such as composites and electronics in the Nadcap program.

“As an active member of Nadcap, when the opportunity to be the first company for accreditation in a pilot program presented itself, we literally jumped at the chance,” said Tommy Howland, Director of Quality for Lee Aerospace. “At Lee Aerospace, we strive to be the best in all aspects of our manufacturing processes, including transparencies, composites, and aerostructure assembly.”

 

Photo credit: Business Journals

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A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

/ FEATURED NEWS, HEAT TREAT NEWS INDUSTRIES

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Ashleigh Walters, president of Onex, Inc., recently participated in Penn State’s 2018 Fall Engineering Speaker Series, addressing how leadership can create impact through focusing on teamwork, creativity, improved processes, and mission.
  • Wallwork Heat Treatment’s Richard Burslem recently received the Meritorious Service to Heat Treatment Industry Award at the annual Surface Engineering and Heat Treatments Awards, presented on October 12th at the Radisson Blu in Manchester by Alan Hick, the secretary of the Contract Heat Treatment Association (CHTA).
  • A high tech provider of vacuum solutions for multiple markets recently opened a new 27,000-sq ft building in Nashua, New Hampshire, to house the company’s North American headquarters for administration, sales, product management, marketing and customer care. Pfeiffer Vacuum will convert the former 24,000 square foot administration building into a Service Center of Excellence, bringing together under one roof all service activities for the major part of the Pfeiffer Vacuum product portfolio.
  • A mobile heating station where ceramic components can be heated uniformly to 400ºC has been introduced by StrikoWestofen, allowing the components of dosing furnaces to be heated up on site.
  • StandardAero recently extended its long-running relationship with leading aviation services provider Dumont Group, LLC, through a follow-on contract for Pratt & Whitney Canada (P&WC) JT15D-5R engine overhauls.
  • Novelis Inc. recently made several newsworthy announcements: 1) The company announced that it expects its new $300 million automotive aluminum sheet manufacturing plant in Guthrie, Kentucky, to be in production in mid-2020 where it will operate heat treatment and pre-treatment lines that prepare aluminum for use in vehicle parts. 2) Novelis has agreed to partner with Impression Technologies to explore innovative ways to increase the broader adoption of aluminum through the hot stamping process. Impression Technologies has the exclusive rights to Hot Form Quench (HFQ®), a unique technology used to design and manufacture components using ultra high-strength aluminum for the high volume automotive and transport markets. 3) Finally, the company unveiled plans to establish a global network of Customer Solution Centers (CSCs) to accelerate collaborative innovation between Novelis and automakers for the next generation of vehicle design.

Equipment Chatter

  • Ipsen USA recently posted a record month of sales with orders for nine TITAN® vacuum furnaces to be shipped for use in a variety of applications for companies in aerospace, automotive and commercial heat-treating industries. In addition,  Ipsen also sold seven custom units, including MetalMaster®, TurboTreater® and vacuum aluminum brazing furnaces.
  • A Hot Isostatic Press from Quintus Technologies has been purchased by Paulo to be installed in the Cleveland Division’s recent expansion and primarily support densification and heat treatment of investment castings and additively manufactured parts.
  • GE Additive and GE Aviation recently announced that the Federal Aviation Administration (FAA) has given ‘change in design’ approval to replace a conventionally manufactured power door opening system (PDOS) bracket, used on GE Aviation’s GEnx-2B commercial airline engines that power the Boeing 747-8, with an additively manufactured bracket.
  • An order for a complete walking hearth furnace plant has been received by ANDRITZ Group from Deutsche Edelstahlwerke Specialty Steel GmbH & Co. KG, Germany, for its facility in Witten, Germany. Production is scheduled to start in the second quarter of 2020.

  • The expansion agreement for an existing bell annealer facility is expected to begin production next month. Guang Xi Zheng Run New Material Technology Co., Ltd. placed an order with EBNER® for the expansion this summer. The agreement includes three HICON® workbases employing 100 % argon as a process atmosphere, two heating bells, and one cooling bell.

Kudos Chatter

  • Solar Atmospheres – Greenville, SC, announces that it has been awarded Nadcap 18-month Merit status for Heat Treating, Brazing and Carburizing. We are extremely pleased PRI has recognized our corporate commitment to quality. Achieving 18-month merit has been a goal set by Solar’s employees since opening its doors in 2015. The adherence to strict specification requirements, flawless process execution, and a daily commitment to quality processing is evident among all employees of Solar Atmospheres. The Solar Atmospheres Greenville facility has held Nadcap accreditation since 2015.
  • Meron Medical, LLC, announces the successful transition to ISO 13485:2016. Safety and quality are non-negotiables in the medical devices industry. Regulatory requirements are increasingly stringent throughout every step of a product’s life cycle, including service and delivery. With greater attention on the organization’s ability to meet applicable customer and regulatory requirements, ISO 13485:2016 focuses on the entire supply chain of the medical device industry, with added emphasis on risk management.

 

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current Read More »

Heat Treat Today’s Meet the Consultants: Adeel Karim

/ MANUFACTURING HEAT TREAT NEWS

Heat Treat Today recently unveiled its Heat Treat Consultants page in the October 2018 print edition (available in digital format here) and at FNA in Indianapolis, Indiana. We offer this comprehensive listing of heat treat industry consultants as part of our efforts to help minimize the effects of heat treat “brain drain.” With so many heat treat brains growing older, the expertise that once used to reside inside of manufacturing operations is dwindling. Where, then, do manufacturers with in-house heat treat departments go when they need heat treat answers?

Turn to Heat Treat Today and our comprehensive list of heat treat industry consultants, which we will introduce to you one by one in this occasional feature, “Meet the Consultants”. There is no more comprehensive list of heat treat consultants. Learn more about Adeel Karim in below’s inaugural entry, and then click through to the page to read more details about each consultant. We are adding more regularly. Contact them directly, or call us and we’ll introduce you to them. Whether it’s a technical process question, a safety concern, a compliance issue, or a business related question, one of our heat treat consultants will be able to help. If you are a consultant and would like to be listed, please contact Doug Glenn.

Name: Adeel Karim
Company Name: Doctor Furnace, Inc.
Location: Tampa, Florida, USA
Years in Industry: 15+
Consulting Specialties: Pyrometry /Nadcap Implementation

Email: Adeel@doctorfurnace.com | Phone: 614-519-0740, 352-315-9090

Briefly:

Adeel Karim is Doctor Furnace, the role he took on not long after he founded Heat Treat Professionals, Inc., in 2002 to provide clients with Nadcap and heat treating consulting. He went on to launch Doctor Furnace Inc. which continues to contribute to the industry today by offering clients expertise in pyrometry and Nadcap implementation (specification knowledge includes: AMS 2750,  PWA F40, BAC 5621, RPS, DPS 1.700, GE P10TF1 and F3, and Bell Helicopter to name just a few), as well as the latest and best products and services to the heat treatment industry. Adeel operates as a training specialist and private consultant in pyrometry in all aspects of the industry, including to Fortune 500 companies in aerospace and defense, and is currently on the lecturing circuit for pyrometry. In addition, Adeel is also part owner of ZK SONS, Inc, a holding company of IT, agriculture, and vocational education companies, and a concierge jeweler specializing in custom diamond and luxury watches with offices in Tampa, Dubai, and Karachi under the business name of Carats & Cents.

Publications or Significant Accomplishments:

  1. Founded Heat Treat Professionals Inc. (2002).
  2. Founded Doctor Furnace Inc. (2004).
  3. Nadcap heat treat consultant and pyrometry expert for Boeing, Lockheed, Rolls Royce, GE Aircraft, Pratt & Whitney, and Safran Snecma Group amongst others. Implementation of Nadcap in heat treatment, chem processing, welding, and NDT amongst others.
  4. Author of “The Latest on AMS 2750 Rev. E”, published at Industrial Heating (2014).
  5. GAP analysis, procedure writing, training, cap ex survey , and Nadcap response development support.
  6. Record 228 companies with zero failures in any discipline in attaining Nadcap Accreditation.
  7. Global Lecturer & Consultant for the latest revisions of AMS 2750, CQI 9, BAC 5621, RPS 953, PWA F40, and GE P10 T F3.
  8. Consultant with GE Aviation (2011-2013).

Links to Other Resources from This Consultant

References available upon request from the Consultant

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A Dozen Quick Heat Treat News Items to Keep You Current

/ FEATURED NEWS, HEAT TREAT NEWS INDUSTRIES

A Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • A partnership was recently formed between C3 Data LLC and CCPI Europe Ltd. for distribution of furnace software compliance products throughout the UK and Europe. C3 Data’s innovative software solutions are now available for streamlining furnace compliance processes for Nadcap, AMS2750, and CQI-9 for the UK & European aerospace and automotive industries.
  • The NextGenAM collaborative project, formed to establish the basis for a future system for series production using 3D printing technologies, has launched its pilot facility at Premium AEROTEC’s technology center in the German city of  Varel. Premium AEROTEC, EOS, and Daimler partnered in this project, and the project team has been working on assessing the additive manufacturing process to see what kind of potential it holds for automation.
  • Industry leaders and executives gathered in Atlanta from July 30 – August 1 for the second ITPS (International ThermProcess Summit). Anne Goyer, IHEA’s Executive Vice President, noted that attendee evaluations showed executives felt the speakers and their presentations were very valuable. “I have been involved in organizing conferences and summits for more than 35 years. This year’s ITPS was one of the highest evaluated events we’ve ever produced.”
  • Heat Treatment Australia’s North American operations (HTA-Los Angeles) recently moved into a new facility in Santa Fe Springs, California, as part of an ongoing improvement program to increase available services to N.A. industries. The company also reports an impending order of an age hardening furnace (12-ft) which will be delivered in January. “The new facility provides much-needed resources required to run the new equipment,” said Karen Stanton, referring to the availability of power and gas. The new address is 10140 Romandel Avenue, Santa Fe Springs, CA 90670, not far from the previous location.

Equipment Chatter

  • A Pennsylvania-based company that provides custom engineering and manufacturing of power equipment recently shipped a 360KVA, three-phase, 60HZ transformer for use in wire annealing. Magnetic Specialties produced a transformer that features an extended primary winding with multiple taps to adjust the output voltage of the high current secondary.  The tap can easily be changed via the three phase tap switch mounted to the front of the enclosure.  The delta connected secondary winding is designed for line currents up to 6,500 ARMS.  The delta connection was made with large aluminum bus bars due to the high secondary current. The core and coil, along with the custom NEMA 1 enclosure, were designed using Solidworks 3D modeling.
  • A tool and equipment manufacturer recently received shipment of an electrically heated, standard two-zone, belt conveyor oven to be used to temper steel parts. The furnace, shipped by Wisconsin Oven Company, has the capability to heat 1,800 pounds of steel from 70° F to 425° F within a 1-hour time period. The tempering oven has work chamber dimensions of 3’0″ wide x 34’0″ long and 1’6″ high and a maximum operating temperature of 500° F.
  • A North American heat treater recently expanded its capabilities by adding a new ZeroFlow® precision gas nitriding vacuum furnace. The horizontal, front-loading furnace joins another SECO/WARWICK gas nitriding furnace already in production at the customer’s facility.

Kudos Chatter

  • Professor Jerzy Michalski has been recognized as the 2018 Hephaestus Award. Organizers Nitrex Metal and United Process Controls announced the specialist in the design of gas nitriding processes and modeling of nitriding atmospheres as this year’s recipient. The award is bestowed upon individuals in the field of heat treating whose contributions have had an impact on surface engineering, materials science, and industrial processes or production techniques. The award will be presented to Prof. Michalski during the 3rd Novatherm Seminar, taking place October 3-5, 2018, in Poland.
  • Richard Sisson Jr. has been named a fellow of two materials science professional societies, the International Federation for Heat Treatment and Surface Engineering (IFHTSE), and the American Ceramic Society (ACerS). The George F. Fuller Professor of Mechanical Engineering and director of the Manufacturing and Materials Science and Engineering programs at Worcester Polytechnic Institute (WPI), who directs the Center for Heat Treating Excellence, part of WPI’s Metal Processing Institute, received the IFHTSE fellowship at the 4th International Conference on HTSE in Automotive Applications in Spartanburg, S.C., in June, where he also delivered one of the conference’s three keynote addresses.
  • Nevada Heat Treating (NHT), based in Carson City, Nevada, was recently awarded a two year merit on their Nadcap heat treat accreditation.
  • FPM Heat Treating, a leading provider of heat treat processes in the Greater Midwest Region recently announced the successful re-certification of Nadcap accreditation. FPM also reported that all three of the company’s commercial heat treating locations upgraded to the new ISO 9001-2015 certification standards.
  • Solar Atmospheres announced that all four of the company’s facilities have recently obtained certifications to AS9100 Revision D and ISO9001:2015. Solar has held AS and ISO quality management systems registration certificates since 2001. These latest releases are the most demanding international standards required of suppliers to the aviation, space, defense and medical industries.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

A Dozen Quick Heat Treat News Items to Keep You Current Read More »

15 Quick Heat Treat News Items to Keep You Current

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15 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Construction on an expansion recently broke ground for Premier Furnace/BeaverMatic's plant 1 facility in Farmington Hills, Michigan. This expansion will provide space for a state of the art testing and training facility, additional manufacturing capabilities, as well as increased office space to allow Premier/BeaverMatic to accommodate business growth and customer needs. The additional 22,000-square foot space is expected to be completed by fall 2018.
  • Paul Banks as plant manager for Novelis Inc.'s recently announced $300 million automotive aluminum sheet manufacturing facility in Guthrie, Kentucky. Banks assumes the role of plant manager after previously serving as unit manager at Logan Aluminum, a Novelis joint venture in nearby Logan, Kentucky.
  • Electroplating and heat treating specialists Electro-Spec, headquartered in Franklin, Indiana, is expanding its operations with a new plating facility in Lexington, South Carolina, that will serve the automotive, aerospace, telecommunication, military, radio frequency and microwave, and medical markets in the southeast U.S.
  • A heat treating company based in Lima, Ohio, recently expanded its capacity with a new draw furnace and quench tank. Heat Treating Technologies expects the $3 million investment to boost the company's thermal processing offerings in carburizing, carbonitriding, annealing, hardening, normalizing, and carbon restoration.
  • An industrial oven manufacturer based near Williamsport, Pennsylvania, recently added a second manufacturing facility to its operation. JPW Industrial Ovens and Furnaces' Plant 2, will produce the company’s expanding line of standard industrial ovens. Plant 1, located in Trout Run, will continue to craft custom-made industrial ovens and serve as the company’s headquarters. The new plant is expected to create 25 new jobs within the next two years.

Equipment Chatter

  • Three natural gas-fired box furnaces were recently shipped to a parts manufacturer for the oil and gas industry by Lindberg/MPH, to be used to develop process control requirements for heat-treating and stress relieving of underground mining/drill heads. The goal is to double the life of the tooling through research which would revolutionize industry standards. The maximum operating temperature rating for the stress relieving box furnaces is 2050°F and work chamber dimensions are 36" wide x 20" deep x 24" high. The box furnaces were designed to meet a temperature uniformity of +/-15°F at 1700°F and 2050°F per the requirements of AMS 2750E, Class 3 furnaces and Instrumentation D.
  • An aluminum casting company recently received shipment of an electrically heated horizontal quench system to be used for solution treating aluminum castings for the aerospace and automotive industries. The solution treating furnace was designed and manufactured by Wisconsin Oven Corporation to heat a 2,500-pound load of aluminum, plus basket and work grid to an operating temperature of 1,020°F. The maximum temperature rating for this horizontal quench system is 1,250°F, sized for a 5'0" wide x 5'0" long x 5'0" high basket. The horizontal quench system was designed to meet AMS2750E (Class 2, Instrumentation Type C) and with reporting to meet AMS 2771E requirements.
  • A heat treating equipment manufacturer recently shipped ten furnaces to companies in California, Georgia, Ohio, Washington and Wisconsin, and also to one location in Asia. This equipment will be used to process parts for companies in the aerospace, commercial heat treating, and medical industries. Ipsen USA shipped: two TITAN® furnaces – one H2 12-bar with a 18" x 24" x 18" (457 mm x 610 mm x 457 mm) work zone and one vertical 2-bar furnace; two MetalMaster® furnaces – one vertical 6-bar with a 96" D x 96" H (2,438 mm x 2,438 mm) work zone and 10,000 pound (4,500 kg) load capacity, and one horizontal 10-bar with a 96" x 84" x 96" (2,438 mm x 2,134 mm x 2,438 mm) work zone; one VFS® horizontal internal quench 10-bar vacuum heat-treating and brazing furnace; and several custom-built atmosphere furnaces that will process parts for the aerospace industry.
  • A retort furnace was recently shipped by L&L Special Furnace Co., Inc., to a northeastern US manufacturer of motor laminations to be deployed on motors primarily for government-based aerospace products. The furnace has a work zone of 17" square with a typical load weight of 250 pounds and is built in accordance with ASTM standards. Annealing of silicon iron and similar laminations are treated in a pure dry hydrogen atmosphere. A pure dry hydrogen atmosphere is provided to balance strength and magnetics in these laminations. There is also an oxidization process that can provide a thin oxide coating layer for improved durability and resistance.
  • A global manufacturer of environmental testing equipment announced the shipment of three fast change rate automotive test chambers. These test chambers, built by Tenney Environmental, will be used for temperature and humidity testing of automotive parts. The maximum temperature rating of the automotive test chambers is 180°C and the operating temperature range is -68°C to 180°C. The work chamber dimensions are 30” W X 28.8” D X 36” H. The fast change rate test chambers can transition the air temperature in remote chambers from 20°C to -40°C with a 30-minute transition rate.

Kudos Chatter

  • Sintavia, LLC, a leading Tier One metal additive manufacturer, announced that it has achieved National Aerospace and Defense Contractors Accreditation Program (NADCAP) approval for its laser and electron beam powder bed fusion applications. The NADCAP accreditation is the latest quality certification achieved by the company and resulted from a year-long application process.
  • AIM Aerospace has earned Nadcap Merit Status at their Orange City, Iowa, facility, for AC7118 Composites Processing.  The company processes structural carbon fiber composites for key aerospace customers.
  • Plastics Extrusion has been added to the growing list of audit opportunities available through MedAccred, the medical device industry’s collective approach to critical process supply chain oversight. This newest opportunity comprises audit criteria which covers Tubing/Profile, Sheet, Film, Blown Film, Over-Jacketing, Co-Extrusion and Ram Extrusion. The audit criteria are developed by leaders in the medical device industry who are part of the MedAccred program and are focused on improving product quality and patient safety.
  • Sunlite Plastics of Germantown, Wisconsin, has become the first manufacturing facility in the world to achieve MedAccred Plastics Extrusion Accreditation, with a Scope of Accreditation covering Tubing/Profile Extrusion. Following the MedAccred audit, technical experts from leading medical device companies reviewed the audit findings and corrective actions before voting on granting each MedAccred Accreditation.
  • Medical tools manufacturers increasingly commission SECO/WARWICK technologies for product quality and strict standards compliance, according to a recent company report. For example, a U.K. company installed a 6 Bar vacuum furnace for the production of medical tools such as those used for heart bypass procedures.

 

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

15 Quick Heat Treat News Items to Keep You Current Read More »

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