Bluewater Thermal Solutions

20 News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 20 news items, including Advanced Heat Treat Corp.’s Iowa expansion to grow carburizing and hardening capacity, Allied Graphite’s collaboration with Harper International and ONEJOON Gmbh to scale vertical furnace technology for battery-grade graphite production, Vac Aero International’s AS9100 certification achievement at its Greenville facility, and more!


Equipment

1. Advanced Heat Treat Corp. (AHT), a global provider of commercial heat treat services and metallurgical solutions, is expanding its Waterloo, Iowa, facility to increase capacity for carburizing, through hardening, normalizing, and other heat treatment processes. The 18,000 sq. ft. project broke ground on April 6 and is expected to be completed by fall 2026.

2. Treatnorte, a commercial heat treat company, will add a new vacuum furnace supplied by SECO/WARWICK to support vacuum heat treatment of tool steel, improving process control and consistency for components used in manufacturing applications.

3. RTX’s Pratt & Whitney, a North American aerospace manufacturer headquartered in East Hartford, Connecticut, is investing $100 million to expand production capacity through advanced manufacturing processes, including heat treatment of forged engine components, to support increased output of commercial and military aircraft engines. The expansion is expected to strengthen supply for aerospace programs and improve throughput of critical engine parts used across global aviation fleets.

4. A U.S. national laboratory has selected a plasma gas atomization (PGA) system supplied by Retech, a division of SECO/WARWICK Group in support of a critical materials initiative. The pilot-scale program will enable advanced powder development for next-generation materials used in high-performance manufacturing and emerging technologies.

5. Wallwork Group is doubling its hot isostatic pressing (HIP) capacity with the installation of a second HIP system supplied by Quintus Technologies to support improved component integrity and performance for aerospace applications.

6. Andis Company, a U.S.-based manufacturer of grooming tools, has completed a controls upgrade on a vacuum heat treat furnace used for hardening components. With support from ECM USA, the upgrade supports continued operation of a system critical to its production.

7. A U.S.-based aerospace manufacturer is expanding its heat treat capabilities for bearing components with the addition of vacuum heat treatment furnace supplied by SECO/WARWICK. The Vector vacuum furnace is equipped with a 15-bar absolute high-pressure gas quenching system that has been customized to meet the client’s requirements by integrating the low-pressure carburizing (LPC) option. The move supports increasing production capacity, process quality, and operational flexibility.

8. HYUNDAI-POSCO Louisiana Steel has selected SMS group to supply rolling mill technology for a new steel plant in Louisiana set to begin operations in 2029. The multi-billion-dollar project will produce high-quality automotive steel using advanced hot and cold rolling processes, supporting domestic supply for U.S. automakers and strengthening North American steel manufacturing capacity.

9. Gazi Metal has awarded Pomini Tenova a contract to supply a foundation-free roll grinding machine to expand roll shop capacity at its Karasu facility in Türkiye. The equipment is designed to improve precision, increase throughput, and streamline installation, supporting higher production efficiency for cold-rolled steel operations.

Company & Personnel

10. Allied Graphite is working with Harper International and ONEJOON GmbH to scale vertical furnace technology for battery-grade graphite production. Led by CEO Andy Goshe, this partnership to develop, validate, and provide engineering data for vertical furnace solutions will support the company’s progress toward commercial-scale production.

11. Velontra, a Cincinnati, Ohio-based startup, partnered with Innovative 3D Manufacturing, a rapid prototyping company in Franklin, Indiana, to produce propulsion system components using laser power bed fusion (L-PBF) technology from Renishaw. The approach enables rapid prototyping while addressing material use, dimensional tolerances, and cost constraints.

12. Signature Vacuum Systems, a small manufacturer of vacuum furnace equipment, recently implemented an Employee Ownership Trust (EOT), placing partial ownership of the company into a trust that benefits its employees. The transition reflects a growing interest among small- to mid-sized manufacturing companies in alternatives to traditional ownership succession — particularly as many in the industry face workforce turnover and the challenge of preserving decades of accumulated knowledge.

13. Bluewater Thermal Solutions promotes David Farnham to CFO, effective April 27, 2026. In this role, David will oversee all aspects of finance, accounting, planning and analysis, and financial strategy, partnering closely with operations and executive leadership to drive long-term, sustainable growth.

14. Phoenix Heat Treating has added a third Pratt & Whitney-certified LCS representative to expand its ability to certify aerospace hardware in-house and support aluminum solution heat treating work. The move is expected to improve lead times and strengthen process control for aerospace manufacturers and machine shops supplying Pratt & Whitney programs.

15. The Precision Metalforming Association has appointed Mark Getsay as managing director as part of a broader leadership restructuring aimed at strengthening member engagement and supporting growth across the North American metalforming industry. The transition also includes the promotion of Katlyn Stratis to executive director of member services and the creation of a new membership leadership role, reinforcing support for manufacturers and suppliers serving precision metalforming and related manufacturing sectors.

16. AICHELIN Americas has appointed Wm. Wright & Associates as a regional representative to support its portfolio of thermal processing equipment, technologies, and services across North America. The partnership expands access to brands like AFC-Holcroft, Nitrex, and UPC-Marathon, aiming to improve local support, streamline service, and strengthen lifecycle solutions for manufacturers.

17. ABB AB Sweden and SMS group GmbH have agreed to work in partnership to jointly market and further develop FC Mold X (Flow Control Mold X), and electromagnetic flow-control system for thin and medium slab continuous casting.

18. Skuld LLC is leading a project in the Defense Advanced Research Projects Agency (DARPA) Rubble to Rockets (R2R) program to develop methods for converting scrap metal into usable components through advanced manufacturing approaches. Skuld contributes research in alloy characterization, casting evaluations, and AI-supported design methodologies. It is collaborating with partners including Worcester Polytechnic Institute, Foundry Casting Systems, MatMicronia LLC, and other research partners working across materials science, AI/machine learning, and advanced manufacturing.

Kudos

19. Vac Aero International‘s Greenville, South Carolina facility has achieved AS9100 certification.

20. Hindalco-Almex Aerospace Limited has secured the NADCAP certification for the Non-Destructive Testing (UT) process which is a hallmark of aerospace quality.

20 News Items to Keep You Current Read More »

21 News Chatter to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 21 news items, including Gasbarres portfolio expansion of modular quenching technology, Bodycote‘s acquisition of Spectrum Thermal Processing, Stack Metallurgical Group‘s Supplier of the Year honor from BENCHMADE Knives, and more!


Equipment

1. Gasbarre Thermal Processing Systems announced an exclusive licensing agreement with SOLO Swiss SA to bring Profitherm® modular bell furnace quenching systems to the North American market, giving Gasbarre rights to manufacture, promote, and sell the technology locally. This expansion enhances Gasbarre’s equipment portfolio and offers heat treat operations — from commercial shops to captive facilities serving aerospace, defense, and industrial sectors — a flexible alternative to traditional quench furnaces that can reduce infrastructure needs and improve processing efficiency.

2. IperionX has received a prototype order from American Rheinmetall to manufacture about 700 lightweight titanium components for U.S. Army heavy ground combat systems, using its patented recycled titanium technologies. This order supports U.S. defense efforts to reshore critical materials supply chains and could improve vehicle performance with significantly lighter parts, signaling growing demand for domestic, advanced titanium production in military manufacturing.

3. Jupiter Aluminum Industries (JUPALCO) has ordered two additional patented Vortex 2.0 aluminum coil annealing furnaces from SECO/WARWICK. The installation will expand JUPALCO’s heat treatment capacity while improving process efficiency and temperature uniformity. The project reflects continued investment in modern annealing technology to support growing aluminum processing needs.

4. Century Aluminum Company has emphasized that Emirates Global Aluminum‘s next-generation EX smelting technology will be critical to the development of its new primary aluminum smelter, one of the most advanced technologies deployed in the U.S. This platform is designed to improve productivity, reduce energy consumption per ton, and lower emissions, reinforcing both economic competitiveness and environmental performance in primary aluminum manufacturing.

5. Global pipe manufacturer Tenaris has reactivated quenching and tempering operations at its Koppel, Pennsylvania facility, restoring a critical stage of in-house heat treating capacity that supports domestic oil country tubular goods (OCTG) production for the U.S. energy sector. The restart reinforces supply chain reliability for clients requiring high-performance steel pipe.

6. A Midwest automotive manufacturer is boosting its stainless steel brazing capacity by installing a new four-zone, 24-inch controlled-atmosphere brazing furnace from Gasbarre Thermal Processing Systems. The furnace will support higher production of critical automotive components.

7. A Chinese thermal management manufacturer has significantly increased its production capacity by installing a new continuous controlled-atmosphere brazing (CAB) line supplied by SECO/WARWICK to support higher output of advanced cooling components for data centers, EVs, aviation, photovoltaics, and rail transport.

Company & Personnel

8. Spectrum Thermal Processing, a Cranston, Rhode Island heat treat provider, was acquired by global specialist processor Bodycote plc and integrated into its Aerospace, Defence & Energy division in a deal that closed January 14, 2026. This move brings Spectrum’s Nadcap-accredited vacuum heat treatment, low-pressure carburizing, and gas nitriding capabilities into Bodycote’s U.S. network, expanding regional capacity and improving lead times and supply-chain resilience for aerospace and defense component manufacturers.

9. A Tier 1 automotive supplier ensured uninterrupted production during a planned maintenance shutdown by tapping outsourced burst heat treating capacity from Bluewater Thermal Solutions’ St. Mary’s, Pennsylvania facility, rapidly scaling to meet strict OEM requirements. This collaboration kept deliveries on schedule and highlights the growing importance of flexible heat treating resources in supporting automotive supply-chain resilience.

10. Atlantic Fire Brick & Supply, a company that provides refractory products and installation services for furnaces, kilns, and other high-termperature equipment, has been acquired by Plibrico Company LLC in a move that expands refractory distribution and service capabilities for industrial thermal processing operations across the southeastern United States.

11. The AICHELIN Group has appointed Robert Sokoliński as CEO and general manager of Nitrex Metal Sp. z o. o. in Poland, effective January 1, 2026, tasking him with leading the subsidiary strategic and operational development within the group. The leadership move reinforces AICHELIN’s commitment to expanding advanced thermochemical heat treating capabilities in Europe, supporting automotive and industrial manufacturers with reliable, high-performance surface treatment solutions.

12. Bodycote’s Derby and Rotherham heat treat facilities now operate with zero direct carbon emissions, having transitioned to fully electric operations powered by 100% renewable energy — a milestone in decarbonization trends in thermal processing. This achievement signals growing momentum towards sustainable practices in the aerospace and automotive supply chains, helping clients meet ambitious carbon-reduction targets while maintaining process performance. 

13. NUTEC Group Chairman Genaro Cueva and CEO Daniel Llaguno have appointed long-time executive Rodrigo González as president of NUTEC Bickley, following his 24-year tenure in senior engineering and operations roles. Llaguno praised González’s capabilities and alignment with NUTEC’s values, expressing confidence that he will successfully lead the company into the future while strengthening its position in the industrial heating sector across North America.

14. Thermcraft Inc. announced that Thermo Kinetics has joined as its authorized distributor for Canada, expanding Thermcraft’s reach for its thermal processing and industrial heating equipment across the Canadian market. This partnership brings together Thermcraft’s furnace and thermal solutions expertise with Thermo Kinetics’ local sales and technical support capabilities, strengthening service and market impact in the region’s industrial heating sector.

15. TFL Incorporated, a Houston-based provider of refractory materials and precast shapes, has been acquired by Plibrico Company LLC in a move that strengthens resources and technical support for high-temperature industries. The acquisition enhances service capacity and product availability for clients operating in demanding thermal-processing environments, including sectors that rely on consistent refractory performance to maintain uptime and efficiency.

16. Tosyalı Algérie, working with technology partner Midrex, set a new world production record for direct reduced iron (DRI), marking a major milestone in large-scale, low-carbon ironmaking. The achievement underscores growing momentum around DRI as a critical feedstock for steel producers seeking greater efficiency and reduced emissions. For the broader metals industry, it signals continued investment and confidence in DRI technology as a foundation for future steel and downstream thermal processing supply chains.

17. Claus Joens, founder of Elnik Systems, has retired after decades of advancing debind-and-sinter furnace technology. His leadership helped strengthen metal manufacturing capabilities critical to defense and advanced industrial applications, leaving a lasting mark on the MIM and thermal processing industries.

18. The Industrial Heating Equipment Association (IHEA) has announced its 2026-2027 Board of Directors and Executive Officers, naming Jason Safarz of DUNGS Combustion Controls as president, Bob Fincken of Super Systems, Inc. as vice president, and Chad Spore of John Deere as treasurer. IHEA leadership highlighted Spore’s appointment as a historic milestone, marking the first end-user officer in nearly a century and reinforcing alignment between equipment suppliers and industrial end users.

Kudos

19. Stack Metallurgical Group was honored as a Supplier of the Year by BENCHMADE Knives at the 2026 SHOT Show Supplier Showcase. This recognition at one of the shooting, hunting, and outdoor industry’s largest trade events underscores Stack’s growing influence and excellence in precision metal processing and heat treat services within the manufacturing supply chain.

20. Applied Thermal Technologies Inc. received its 4th consecutive 24-month merit for Nadcap.

21. Vacu Braze announced that its metallurgical laboratory has achieved Nadcap accreditation.

21 News Chatter to Keep You Current Read More »

Tier 1 Automotive Supplier Expands Burst Capacity

A Tier 1 automotive supplier maintained uninterrupted production during a planned maintenance shutdown by leveraging outsourced burst heat treating capacity from Bluewater Thermal Solutions, supporting continued deliveries to OEM clients during an extended holiday production period. The temporary capacity expansion helped limit supply chain disruption while highlighting the role of flexible heat treating resources in automotive manufacturing.

Bluewater Thermal Solutions’ St. Marys, Pennsylvania, facility, provided the support, which rapidly scaled production to meet the client’s stringent automotive requirements while the supplier’s in-house heat treating operations were offline. The effort allowed production schedules to remain intact during the shutdown.

“Our ability to scale quickly while meeting stringent automotive requirements highlights the strength of our operating model and our commitment to customer success,” said Jason Hanes, general manager at Bluewater Thermal Solutions. “We’re proud to serve as a reliable partner when customers need flexible capacity without compromising quality.”

Press release is available in its original form here.

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Bluewater Thermal Solutions Ships First Production for Energy Producer

Bluewater Thermal Solutions has announced its first production order of Hard-Corr™ tubing to a Texas-based energy producer. The order contains 12,000 feet of tubing and will be installed during well operations commencing this month.

The product is 2-7/8-inch diameter, 32-foot long, Grade L80 1% chromium steel production tubing treated with Bluewater’s proprietary Hard-Corr surface technology. The process imparts enhanced corrosion, wear, and erosion resistance to both the inner and outer surfaces of the tubing, making it ideal for annular and annulus production wells.

Craig Zimmerman
Technical Director
Bluewater Thermal Solutions
Source: Bluewater Thermal Solutions

“Our customers have relied on boronized tubing for years to combat corrosion and wear inside wells. Hard-Corr builds on that success offering enhanced protection compared to untreated tubing, plus added benefits and flexibility, at a lower overall cost,” said Craig Zimmerman, technical director for Bluewater Thermal Solutions.

While boronized tubing remains the established premium standard for inner-surface protection, Hard-Corr™ is engineered as a complementary, lower-cost alternative that maintains the mechanical integrity and strength of L80-grade steel. This allows operators to deploy it as a full-string solution from bottom to top while also gaining additional protection for the exterior surfaces.

The company is the largest supplier of boronized products and services to oil and gas producers in the Bakken and Permian shale plays.

Press release is available in its original form here.

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Boriding Innovation Highlighted for US DOE Secretary

Bluewater Thermal Solutions showcased its contributions to innovation in the energy and industrial sectors, including Ultra-Fast Boriding at Argonne National Laboratory. U.S. Department of Energy’s Secretary, Chris Wright, engaged in a dialogue there on the future of transportation, manufacturing, and critical materials research.

Craig Zimmerman
Director-Technical
Bluewater Thermal Solutions

Craig Zimmerman, Director-Technical at Bluewater, joined fellow leaders from national labs and industry at Argonne’s Materials Engineering Research Facility (MERF). Bluewater highlighted its collaborations with Argonne National Laboratory’s pioneering work in Ultra-Fast Boriding surface hardening technologies for down-hole oil production operations, which play a vital role in supporting domestic energy production.

“We’re deeply committed to advancing U.S. manufacturing through technical innovation,” said Zimmerman. “Participating in this event alongside Secretary Wright and our colleagues at Argonne highlights the successful development and transfer of new technology from Argonne to Bluewater Thermal Solutions.”

U.S. DOE Secretary surveys components at Argonne National Laboratory.
Source: Bluewater Thermal Solutions

Argonne’s mission is to accelerate innovation from discovery to deployment, strengthen domestic supply chains for critical materials, and make the movement of people and goods more efficient and sustainable. Bluewater’s contributions help scale thermal technologies that bolster reliability.

Press release is available in its original form here.



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Patrick McKenna Appointed as CEO of Bluewater Thermal Solutions

Patrick McKenna has been appointed as chief executive officer and director of Bluewater Thermal Solutions, a portfolio company of Aterian Investment Partners, effective immediately.

Patrick McKenna
CEO
Bluewater Thermal Solutions

“I’m honored to join Bluewater Thermal Solutions at such a dynamic time for the industry,” said McKenna. “With a strong operational footprint, a dedicated team, and a reputation for technical excellence, Bluewater is well positioned for growth. I’m eager to work alongside our employees, customers, and partners to build on the company’s momentum and drive our capabilities forward.”

McKenna has more than 25 years of leadership and innovation experience in the thermal processing industry. He most recently served as president & CEO of Ipsen USA, a global provider of vacuum furnace technology for the thermal processing sector. He oversaw a team of more than 250 employees at Ipsen’s U.S. based Vacuum Center of Excellence, while driving success across international markets.

Prior to Ipsen, McKenna was most recently co-founder, board member, and vice president of Nevada Heat Treating/California Brazing. There, he helped transform the business from a traditional commercial heat treating operation into a Nadcap-accredited provider of turnkey manufacturing solutions serving major aerospace OEMs.

Brandon Bethea
Co-Founding Partner
Aterian Investment Partners

Brandon Bethea, co-founder and partner at Aterian, expressed strong confidence in the new leadership: “Patrick has excelled in every role he’s taken on. His deep industry expertise and sharp eye for commercial growth make him the ideal leader to guide Bluewater into its next phase. We’re thrilled to welcome him to the team.”

Bluewater Thermal Solutions is headquartered in Greenville, South Carolina, and is one of North America’s largest providers of heat treating and brazing services. The company operates ten facilities across the U.S., offering thermal processing capabilities.

Press release is available in its original form here.



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Endings . . . People We Lost

Beginnings and endings often come together. As we prepare to begin a new year next month, we want to pause to remember a few lives that came to an end. Although the following are by no means the only important endings, Heat Treat Today would like to honor the memory of the following individuals who left their mark in the heat treating world.

This article first appeared in Heat Treat Today’s December 2023 Medical and Energy print edition. Feel free to contact Bethany Leone at bethany@heattreattoday.com if you have a question, comment, or any editorial contribution you’d like to submit.


Scott Hoensheid, Commercial Steel Treating Corp. (c. 1959–2022)

Scott Hoensheid retired as the president of Commercial Steel Corp., a commercial heat treater based in Highland, MI. As president of Commercial Steel Corp. since 1979, he served the heat treating industry diligently for over 40 years. He leaves behind his wife, Anne, and two children, Allison (John) VanHaverbeke and Katherine Hoensheid.

(Source: dignitymemorial.com)

John “Jack” Marino, Hauck Manufacturing and Denton Corporation (c. 1938–2023)

Well-known as a capable educator through several online IHEA courses, Jack Marino was an industry expert with more than 40 years of experience in the heat treating industry. Jack became the president of not one, but two companies: Denton Corporation and Hauck Manufacturing. Throughout his career, he obtained six U.S. patents in combustion technology and was the author of Ok, You’re a New Executive. Now What? Jack leaves behind his wife, Jean, and six children.

(Source: Lebanon Daily News)

Clint Ooten, Bluewater Thermal Solutions (c. 1971–2023)

Clint Ooten was an incredible resource to Bluewater Thermal Solutions where he used his background in human resources for skillful team building and management. Included in Clint’s impressive background were four years as an HR director at GE. He began his time at Bluewater Thermal Solutions as the director of HR, and later went on to become the President — Industrials. Surviving Clint are his three daughters.

(Source: cannonbyrd.com)

Ross Pritchard, VAC AERO (c. 1929–2023)

Ross Pritchard began his career in the heat treating industry with a metallurgical engineering degree. In 1959, Ross founded VAC AERO International, Inc., a provider of vacuum furnaces and a source of excellent technical content for those in the industry. Ross led the company through building new plants, expanding the workforce from two employees to 200+, and continually keeping up with the changing technology of the industry. He is survived by his three daughters.

(Source: Tribute Archive.com)

David Pye, Pye Metallurgical International Consulting (c. 1939–2023)

David Pye was the founder of Pye Metallurgical International Consulting, a company he began after years of practical experience in the heat treating industry, both in commercial and in-house environments. At the end of his life, David had amassed over 45 years of metallurgical consulting, and therefore helped countless clients and
friends throughout the industry, both in the U.S. and in the U.K. David was skilled not only in technical sales but also in metallurgical laboratory processes. He passed away on June 12, 2023, in Virginia.

(Source: Industrial Heating.com)

William Edward Terlop, Sr., Jackson Transformer (c. 1938–2023)

William (Bill) Terlop was part of the induction heating industry for over 68 years. Bill became both a friend and mentor to many others in the industry, always willing to share knowledge and advice on transformers and magnetics. His career in the industry began when he was a young man working for a company; through his R&D, Bill grew their magnetics products division. He later purchased this division in 1986, creating Jackson Transformer Company. Everyone at the company is proud to honor Bill by carrying on his legacy.

(Source: trinitymemorial.com)

James Joseph Van Etten, Alhern-Martin Industrial Furnace Company (c. 1944–2023)

The owner of Alhern-Martin Industrial Furnace Company for over 40 years, James Van Etten was dedicated to the heat treating industry and leveraged his knowledge and expertise to help clients with their equipment needs. His dedication grew the business to be the dynamic company it is today. James is survived by his wife, Sandra, and his
children, Julie and James. His son is currently the vice president of Alhern-Martin Industrial Furnace Company.

(Source: detroitnews.com)


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North American Heat Treater Expands Annealing and Brazing Capabilities

HTD Size-PR LogoA 28” wide, 4 zone mesh belt annealing and brazing furnace has been commissioned for Bluewater Thermal Solutions, a U.S. based commercial heat treater.

The furnace from Gasbarre Thermal Processing Systems is installed in Bluewater’s annealing and brazing facility in Coldwater, MI. The mesh belt furnace is designed with a maximum operating temperature of 2100℉ with a capacity of 1,600 lbs/hr, and utilizes a blend of nitrogen and hydrogen atmospheres. The system incorporates an Allen-Bradley PLC and integrated dewpoint meter to ensure precise process control for consistent and reliable part quality. This is the fifth such Gasbarre furnace at this location.


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Before Normalizing, Pause to Assess Materials

 

Source: BluewaterThermal.com

 

When there is a need to provide a uniform, pearlitic structure at a microscopic level, many heat treaters turn to normalizing to increase or restore metal strength, but experts at Bluewater Thermal Solutions note the need to assess all aspects of the material before choosing this process.

“It is possible with given alloys and metals that the process may also cause a decrease in overall strength.” 

Read more: “The Advantages of Normalizing Heat Treatment of Parts” as well as “Normalizing Services for Metal and Metal Components”

 

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