News From Abroad: Initiatives, Processing for a Better World

In today’s News from Abroad installment, we highlight processing and initiatives that aim to improve operations and improve sustainability. Read more about a method used in the production of parts with complex geometries; a venture to create the world’s first fossil-free, ore-based steel with renewable electricity and green hydrogen; and a production plant that will generate around 9,000 tons of green hydrogen a year to be used for the production of carbon-reduced steel.

Heat Treat Today partners with two international publications to deliver the latest news, tech tips, and cutting-edge articles that will serve our audience — manufacturers with in-house heat treat. Furnaces International, a Quartz Business Media publication, primarily serves the English-speaking globe, and heat-processing, a Vulkan-Verlag GmbH publication, serves mostly the European and Asian heat treat markets.


Press Hardening Prevents Part Deformation

Press hardening neccessary due to part deformation during the rapid cooling phase induced by quenching
Source: Thermi-Lyon

"Press hardening serves a very specific purpose: to prevent part deformation during the rapid cooling phase induced by quenching. This process improves the performance of steels by giving them a martensitic structure without the need for reworking. Designed for high volume production of parts with complex geometries, press hardening is both highly effective and economical....

This process was initially developed for automotive manufacturers, to process large series of parts with complex geometries. In fact, this method is perfectly suited to the processing of large numbers of parts on a production line: since the cooling cycle is automatically programmed, it can be repeated ad infinitum. What’s more, the circulation of quenching fluid around the part held in the press results in uniform, controlled cooling that can easily be reproduced many times over."

READ MORE: "Focus on Press Hardening and Its Advantages" at heat-processing.com. 

HYBRIT Platforms Shift to Fossil-Free Steel

An electricity-based process gas heater for the hydrogen-based direct reduction process developed by HYBRIT (Hydrogen Breakthrough Ironmaking Technology)
Source: Kanthal

"Launched in 2016 as a joint venture owned by SSAB, LKAB, and Vattenfall, with support from the Swedish Energy Agency, HYBRIT aims to create the world’s first fossil-free, ore-based steel with renewable electricity and green hydrogen.

This involves shifting from coal-powered blast furnaces that use coal as a reduction medium to a direct reduction process using hydrogen produced via renewable energy. The first HYBRIT pilot plant in Luleå, Sweden, began operations in 2020, with commercial-scale production targeted by 2027.

Kanthal is proud to have contributed to HYBRIT’s groundbreaking journey by developing an electricity-based process gas heater for the hydrogen-based direct reduction process under the name Prothal®. This project showcased the feasibility of fossil-free industrial heating solutions and laid the groundwork for scaling up these technologies to meet the steel industry’s future needs."

READ MORE: "Innovations by Kanthal Drive the HYBRIT Revolution for Fossil-Free Steel" at heat-processing.com

Largest Green Hydrogen Production Facility Underway

From left: Andrea Prevedello, Global Director Project Management of Green Hydrogen, at ANDRITZ; Walther Hartl, Project Manager of Electrolysis, at ANDRITZ; Sami Pelkonen, Executive Vice President of Green Hydrogen, at ANDRITZ; Gerd Baresch, Managing Director of the Technical Division, SZFG; Thorsten Hinrichs, Head of Pipeline Infrastructure, SZFG
Source: Andritz Group

"On February 12, 2025, the cornerstone was laid for one of the largest production plants for green hydrogen in the whole of Europe.

[Beginning in] 2026, the plant will generate around 9,000 tons of green hydrogen a year to be used for the production of carbon-reduced steel. This will mark the start of the industrial use of hydrogen in SALCOS®-Salzgitter low CO2 steelmaking. SALCOS® is aiming for virtually carbon-free steel production. The 100 MW electrolysis plant will be supplied on an EPC basis by the international technology company ANDRITZ, using the pressurized alkaline electrolysis technology of HydrogenPro."

READ MORE: "SALCOS®: Cornerstone Laid for the Production of Green Hydrogen" at heat-processing.com


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