Global Materials Engineering Group Tests Hardfacing Alloy Applications

A global materials engineering group explored alternative methods of applying a hard surfacing alloy at the ITSC conference in Japan.

Engineers from Wall Colmonoy Corp. discussed in a conference presentation how the properties of a hard surfacing alloy change when applied by different methods. Alloy Ni-15Cr-15W-3B-4Si-3.5Fe-0.6C is a hard surfacing alloy designed to extend the life of OEM parts that are subjected to various wear mechanisms in service. The alloy can also be used to repair/rebuild those worn parts and extend service life.

This hard-surfacing alloy can be applied by various methods, including thermal spray processes, laser cladding, PTA welding, GTAW, OFW, and GMAW. This study compared the properties of the alloy applied by different methods using various test procedures, and also included the cost/benefit ratio of each.

Test procedures included abrasion testing by ASTM G-65; erosion testing by ASTM G-76; Vickers hardness by ASTM E-92; and Rockwell hardness by ASTM E18. In addition, metallographic examples of the test specimens were prepared.

Photo Credit: ASM International