VACUUM FURNACES NEWS

Heat Treater Expands Hardening Plant Capabilities

/ MANUFACTURING HEAT TREAT NEWS, VACUUM FURNACES NEWS

A heat treater with surface hardening capabilities recently expanded its operational line with a vacuum furnace. The new equipment offers a working space of 35.5 x 35.5 x 47 in (900 x 900 x 1200 mm), enabling the processing of larger elements.

This is the 14th vacuum furnace that SECO/WARWICK has provided to Aalberts surface technologies Group, which specializes in vacuum heat treatment, vacuum brazing, hardening of stainless steels, and coating systems for industry. It is the seventh Vector vacuum furnace to be installed at this location in Eindhoven, The Netherlands. It is equipped with high-pressure hardening of 15 bar abs., the option of installing liquid nitrogen, convection heating, directional cooling, and isothermal quenching.

“The solution design is based on the standard VP vacuum furnace Vector type solution. Vector has a round heating chamber and an efficient cooling system,” said Grzegorz Głuchowski, sales manager at SECO/WARWICK. “The additional option of installing liquid nitrogen allows for the load faster cooling after the hardening process. This translates into the furnace’s greater efficiency.”

“This will be the seventh SECO/WARWICK solution operating in Eindhoven. This time, delivery time was key. The solution we ordered is quite specific. We have specific requirements, which are the result of over 80 years of industry experience. The Vector vacuum furnace’s design from the customer’s perspective is very well thought out, as it allows for modifications and additional options. It is one of the most flexible metal heat treatment furnaces on the market,” said Steffen Schneiders, managing director of “The Netherlands & Nordic” from Aalberts surface technologies.

The press release is available in its original form here.

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West Coast Semiconductor Supplier Bolsters In-House Heat Treat

/ MANUFACTURING HEAT TREAT NEWS, VACUUM FURNACES NEWS

A semiconductor industry supplier recently ordered an extra-large 2-bar vacuum furnace specific to the company’s high-temperature process. The new addition will increase the supplier’s capabilities to meet demand from industry sectors.

Piotr Zawistowski
Managing Director
SECO/VACUUM
Source: SECO/VACUUM

The 2-bar vacuum furnace designed by SECO/VACUUM will be shipped more quickly than other options.

“Not every thermal process calls for a solution that falls neatly into one of our traditional furnace categories. This one is oversized, has a hot-zone equipped for unconventional features, and will serve an application with different process considerations than most of our furnaces,” said Piotr Zawistowski, managing director of SECO/VACUUM.

The press release is available in its original form here.

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Sandia National Laboratories Expands Production Capabilities with 2 Vacuum Furnaces

/ MANUFACTURING HEAT TREAT NEWS, VACUUM FURNACES NEWS

Sandia National Laboratories has acquired two horizontal vacuum furnaces for one of its production labs in Albuquerque, NM. The furnaces will meet the multimission laboratory’s goal to maintain process parameters and datalogging essential for analysis to coincide with the process payload run results. The facility’s applications target roughly 70 industry sectors, including nuclear deterrence, arms control, nonproliferation, hazardous waste disposal, and climate change.

In the tandem system designed and set up by AVS Incorporated, one furnace operates at a maximum of 1600°C (2912°F) and the other at 1300°C (2372°F). Both have a 100-lb load capacity. The systems integrate wet and dry hydrogen process gas along with all refractory metal hot zones. The HMI interface and controls allow for countless combinations of recipes and selectable functions.

Sandia National Laboratories is one of three research and development laboratories of the United States Department of Energy‘s National Nuclear Security Administration (NNSA) with the primary goal of advancing U.S. national security by developing various science-based technologies. 

Horizontal vacuum furnaces installed at Sandia National Laboratories

The press release is available in its original form here.

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FPM Heat Treating Increases Capacity with Vacuum Furnace

/ AEROSPACE HEAT TREAT NEWS, AUTOMOTIVE HEAT TREAT NEWS, VACUUM FURNACES NEWS

FPM Heat Treating has announced the acquisition of a vacuum furnace, enhancing the company’s capabilities to serve the manufacturing community, especially in the automotive and aerospace sectors. The furnace will meet an increasing demand for a specialized family of parts.

Bob Ferry
Vice President of Quality & Engineering
FPM Heat Treating

The furnace, fully compliant with NFPA, NADCAP, AMS, CQI-9, and other critical industry standards, has been installed at FPM Heat Treating by Solar Manufacturing. With an operating temperature of up to 2400°F (1315.5°C) and a weight capacity of 5,000 pounds, the furnace processes at specialized heat treatment cycles critical for automotive components as well as precise specifications for applications within consumer products and the military/aerospace sectors.

“We are committed to meeting the growing demands of our clients in the manufacturing community,” said Bob Ferry, vice president of quality and engineering at FPM Heat Treating. “The new Solar furnace enhances our capabilities and enables us to maintain the highest standards of quality and efficiency in our operations.”

Main Image: Adam Jones, Midwest regional sales manager at Solar Manufacturing, viewing the vacuum furnace’s 48” x 48” x 72” deep insulated hot zone

The press release is available in its original form here.

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Commercial Heat Treater Expands Capabilities with 12th Vacuum Furnace

/ MANUFACTURING HEAT TREAT NEWS, VACUUM FURNACES NEWS

HART-TECH has expanded its capabilities with a vacuum furnace that will allow for the heat treatment of multiple steel types and the ability to implement a wide range of processes, from hardening through vacuum carburizing and carbonitriding. The furnace will efficiently heat treat large loads of research, test, and production elements.

Maciej Korecki
Vice President of Business of the Vacuum Furnace Segment
SECO/WARWICK

The commercial heat treater has previously incorporated over 10 SECO/WARWICK processing solutions. This system is being provided to work on the implementation of vacuum carbonitriding technology services that HART-TECH can now offer to a wide range of clients.

“We can say that we have a kind of synergy with the HART-TECH hardening plant,” said Maciej Korecki, vice president of the SECO/WARWICK Group’s vacuum segment. “Our partner, just like us, loves science, research, and development, and the common curiosity about the world motivates us to create further innovations.” 

Dr. Eng. Robert Pietrasik, Sc.D.
Management Board CEO & Technological Dept Head Director
HART-TECH Sp. zo. o.

“This solution will help us to put into action a project concerning the implementation of vacuum carbonitriding technology at the HART-TECH plant with our customers in mind,” said Dr. Eng. Robert Pietrasik, president of HART-TECH. “We want to implement the low-pressure carbonitriding process and be able to use it in mass production. 

“By expanding the machine park with a new vacuum furnace,” Dr. Pietrasik continued, “we will also significantly shorten the waiting times for heat treatment for our current and future customers. The large workspace will significantly increase our capabilities for processing elements hardened in gas. Thus, we will be able to gradually switch from hardening elements in oil to hardening in gas, which is more efficient, cleaner and ensures smaller deformations.” 

The vacuum furnace supplied to the company has been enhanced with a gas system equipped with two acetylene mass valves, a hydrogen mass valve, and an ammonia mass valve. The furnace can use three gases for various technologies: acetylene, hydrogen and ammonia. HART-TECH specializes in hardening, carburizing, nitriding, sulfur nitriding, steel tempering, supersaturation and aging, annealing, vacuum brazing and low-friction layers, and hardening of machine and tool elements.

The press release is available in its original form here.

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Cincinnati Radiator Bolsters Aluminum Brazing Capabilities with New VAB Furnace

/ AUTOMOTIVE HEAT TREAT NEWS, BRAZING NEWS, VACUUM FURNACES NEWS

Cincinnati Radiator, a manufacturer of radiators and cooling products, recently expanded its production capabilities at its Fairfield, Ohio, facility with the addition of a vacuum aluminum brazing (VAB) furnace. This acquisition will enable the company to perform in-house radiator core brazing.

The VAB furnace, with a weight capacity of up to 2,000 lbs, is the third manufactured and installed by Ipsen.

Prasenjit Ray
General Manager
Cincinnati Radiator
Source: Ipsen

“This furnace has so many recipes for us to use,” said Prasenjit Ray, general manager of Cincinnati Radiator. “We were planning to test it out for two months, but we weren’t expecting to get production-quality within those two months. What shocked and surprised me was that the first cores that came out were perfect. We’ve produced 10 (in the first month) and it runs like a new Cadillac.”

“We knew that we needed a way to make cores here. When customers had to rely on cores processed in China, it could mean a four-month lead time. If we had our own furnace, we could operate a just-in-time production,” said Ray. “We went with John Pease (Ipsen Regional Sales Representative) and Patrick McKenna (Ipsen USA President & CEO) to California to see a company operating two Ipsen VAB furnaces. Our team knew that, once we saw them in operation, we wanted to work with another company within the United States. Ipsen could offer great aftermarket support, and the delivery was worth the wait.”

Main image (left to right): All of Cincinnati Radiator: Abhilash Uppala, Manufacturing Engineer; Prasenjit Ray, General Manager; Michael Petitt, Assistant Operations Manager; and James “Tom” Aynes, Accounting Manager. Source: Ipsen.

The press release is available in its original form here.

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MIHEU Expands with 4th Vacuum Furnace

/ MANUFACTURING HEAT TREAT NEWS, VACUUM FURNACES NEWS

MIHEU, a commercial heat treater for the steel processing industry, recently expanded its vacuum furnace line for processing large dies at its hardening plant with a single-chamber vacuum furnace.

The SECO/WARWICK furnace will allow MIHEU to increase processing capacity while maintaining precision, joining three other vacuum furnaces purchased from the supplier. The vacuum furnace with high pressure gas quenching includes large load capacity and workspace with an option to make adjustments for an oversized load.

Jędrzej Malinowski
Sales Manager
SECO/WARWICK Group
Source: LinkedIn

“The Vector vacuum furnace will solve the challenge of hardening large dies, because it uses a large working space,” said Jędrzej Malinowski, sales manager of SECO/WARWICK. “The furnace is equipped with convection heating — a system which improves the heat transfer efficiency when heating at lower temperatures, as well as directional cooling, which allows for cooling problematic shape elements in various ways.”

“We wanted a solution which would shorten the heat treatment cycle time,” commented Aleš Prikeržnik, managing director at MIHEU Slovenia. “By expanding our machine park with a new vacuum furnace, we will significantly shorten the waiting times for customer orders. . . . We already have three such solutions and we are very pleased with their operation.”

MIHEU is a Slovenian commercial heat treating center with a range of additional services, including traditional hardening and tempering in oil in pit furnaces, carburizing, carbonitriding, nitrocarburizing, hardening in vacuum furnaces, and all types of nitriding, gas and plasma nitriding processes.

The press release is available in its original form here.

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Huake Casting Control Technology Expands Production with Vacuum Furnace

/ AEROSPACE HEAT TREAT NEWS, ENERGY HEAT TREAT NEWS, VACUUM FURNACES NEWS

A manufacturer of components for the aviation and energy sectors is expanding its production capabilities with the acquisition of a horizontal vacuum heat treatment furnace. Huake Casting Control (Shanghai) Technology Co., Ltd., will use the equipment to manufacture precision gas turbine components and aircraft parts. 

A Vector® horizontal vacuum heat treatment furnace
Source: SECO/WARWICK Group

The solution, a member of the Vector® family of furnaces provided by SECO/WARWICK Group, comes with a graphite heating chamber and a 15-bar absolute gas quenching system, can operate at temperatures up to 2550°F (1400°C), and has a maximum gross load weight of 1767 lb (800 kg).

“We were convinced to choose the Vector furnace because of its wide range of heat treatment processes and applications, fast cycles with high pressure gas quenching and low consumption of energy, process gases and other media. Another undoubted advantage is that Vector is environmentally friendly and has low process gas emissions,” said Li Naixu, chairman of Huake Casting Control (Shanghai) Technology Co., Ltd.

“Huake ​​Casting Control Technology has become our customer as the result of the SECO/WARWICK Group’s increasing reputation in Asia. . . . We want to provide partners with solutions which will allow them to grow and achieve their intended goals related to production, quality and profitability,” said Liu Yedong, managing director of SECO/WARWICK China.

The press release is available in its original form here.

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Adamus Expands Heat Treating Capabilities with Vacuum Furnace

/ MEDICAL HEAT TREAT NEWS, VACUUM FURNACES NEWS

Adamus, a punch tool manufacturer for the pharmaceutical industry, has enhanced its heat treating operations with a vacuum furnace. The company manufactures punch tools and spare parts for tablet presses, capsule presses, and blister machines, and the new furnace is intended for processing a wide range of punches used in tablet production.

Maciej Korecki
Vice President, Vacuum Furnace Segment
SECO/WARWICK
Source: SECO/WARWICK

“Adamus contacted us for the fourth time,” said Maciej Korecki, vice president of the vacuum furnaces segment at SECO/WARWICK. “This time, the partner wanted to replace an older, inefficient vacuum furnace with oil hardening, with a modern, more ecological and more economical vacuum furnace with gas hardening. Vector will perfectly meet these needs. It is compact, so it will not take up much space, it is efficient and ensures process purity, which is extremely important in the pharmaceutical industry.”

Vector vacuum furnace
Source: SECO/WARWICK

The Vector vacuum furnace on order solves Adamus’s challenge to grow production in order to meet their increased demand for the number of punch hardening processes for tablet production. The presses produce components that are integral to the manufacturing process in the pharmaceutical industry, which maintains demanding standards, procedures, and technical parameters.

“The challenge is the constantly growing demand for our punches and spare parts used for units operating in pharmaceutical plants,” said a representative of Adamus, based in Poland. “However, it is important to choose well-thought-out solutions which will be used in many processes when expanding the machine park, ensuring the highest quality of production.”

The press release is available in its original form here.

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Turbine Manufacturer Expands Heat Treat Capabilities with Vacuum Furnace

/ ENERGY HEAT TREAT NEWS, VACUUM FURNACES NEWS

A manufacturer of wind and gas turbines is bolstering its heat treatment capabilities with a vacuum furnace to process oversized gas turbine structural components.

Maciej Korecki
Vice President of Vacuum Business Segment
SECO/WARWICK
Source: SECO/WARWICK.com

The vacuum furnace provides a work zone that accommodates the company’s need to heat treat large-sized parts and uses three process gases, argon, nitrogen, and hydrogen, to increase the process purity and reduce gas consumption costs during the cooling process. This is the eighth vacuum furnace the company has purchased from SECO/WARWICK and will be installed at the manufacturer’s European location.

“The demand for gas and wind turbines is systematically growing all over the world, and renewable energy is currently the focus of attention in all industries. It plays an important role in mitigating climate change, which is why it is important for us to be able to support a Partner who focuses on sustainable, renewable, and unlimited green energy,” said Maciej Korecki, vice president of the vacuum segment, SECO/WARWICK Group.

Kamil Siedlecki
Sales Manager
SECO/WARWICK
Source: LinkedIn

“The furnace’s three-gas partial pressure system helps prevent evaporation and sublimation of alloying elements from the load surface during vacuum heat treatment or vacuum brazing. Partial pressure control is important when processing many materials to prevent the hot zone evaporation and contamination,” said Kamil Siedlecki, sales manager at SECO/WARWICK.

The press release is available in its original form here.

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