A titanium casting manufacturer is expanding its vacuum melting capacity with the installation of a vacuum arc remelting consumable casting furnace, increasing capacity for near-net-shape titanium components serving the aerospace industry. The investment is intended to improve production lead times while supporting growing demand for titanium castings used in high-performance applications.

Castings Technology, the United Kingdom’s only commercial titanium casting specialist, selected a VAR Consumable Caster (VAR-CC) furnace from Retech, a global vacuum metallurgy company within the SECO/WARWICK Group based in North America. The furnace will be installed at the company’s new 18,000-square-meter facility, where it will be used to cast titanium ingots into ceramic molds.

Managing Director
Castings Technology
“The delivery of the new VAR furnace will help us fulfill the growing needs of our exacting client base,” said Richard Cook, managing director of Castings Technology. “Due to dynamic growth and significant constraints within our current facility, we are in the process of relocating to a new site of about 18,000 square meter just a short distance away. The relocation is on plan, with a period of parallel operation continuing throughout 2026 to fully mitigate any risk to our clients’ programs.”
The new furnace is expected to support increased demand for titanium, especially from the aerospace sector, where backlogs have now surpassed pre-pandemic levels. Titanium’s high strength-to-weight ratio and corrosion resistance have made it a widely used material across many sectors, including aerospace, motorsport, medical prosthetics, restorative dentistry, and high-duty rotating equipment. Near-net-shape titanium casting also provides mechanical properties comparable to forged or wrought material while increasing fatigue resistance.
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