Ed Engelhard

MTI Prepares for Nadcap with Rigorous Special Meeting

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The Metal Treating Institute (MTI) hosted a special meeting for members at the Embassy Suites by Hilton in Downtown Pittsburgh, PA, on Monday, October 17, to review key Nadcap and AMEC topics. During the meeting, members addressed challenges that heat treaters face in Nadcap/audit compliance, how to navigate audits more effectively, and what suggestions to present to the Nadcap committee so that heat treaters would be better equipped for audits.

MTI’s Technical Standards Committee Co-Chairs Bob Ferry, VP of Engineering and Quality at FPM Heat Treat, and Edward (Ed) Engelhard, VP of Corporate Quality at Solar Atmospheres, facilitated the meeting. It was hosted by Tom Morrison, CEO MTI Management, and Jim Orr, president of Penna Flame Industries and current president of MTI. Several attendees who made particularly significant contributions to the discussion were; Doug Shuler, lead auditor at Pyro Consulting, LLC; and Roy Adkins, director of Corporate Quality at Braddock Metallurgical and recipient of the 2022 MTI Award of Industry Merit.

A Room Full of MTI members
Including (l-r): Doug Glenn, Ed Engelhard, Bob Ferry, and Doug Shuler

At the meeting, attendees identified the number one challenge in Nadcap/audit compliance is understanding and implementing new Nadcap revisions; a close second was the challenge of ensuring quality when auditors give different feedback. These challenges were addressed in the meeting, especially when discussing two specific topics: first, Auditee Advisories – Type P (Potential Product Impact) and Type C (Confirmed Product Impact) as well as Audit Observations.

Several key points that came out of these discussions were to (1) always read up on the most recent revisions in order to be confident in your compliance with quality standards; (2) be sure to reference objective evidence on the Nadcap Checklist questions to help facilitate the audit; (3) let the Nadcap auditor do their job but address any clarifications/follow-ups to the staff engineer immediately; (4) investigate immediately when receiving a Type P write-up so that you can ask the auditor to add a comment on the limits of that product impact; and finally (5) always push-back on findings that are clearly not valid so that they are “voided” by the Performance Review Institute (PRI).

Another main point of the meeting was to address AMS2750H, an update consisting of editorial and language updates for added clarity.

Lastly, the facilitators of the meeting addressed aerospace standard AS13100: AESQ Quality Management System Requirements for Aero Engine Design and Production Organizations. The standard seeks to harmonize and simplify supplier quality requirements among the major aero engine manufacturers, supplemental to standard AS9100. This standard is in the process of being flowed down to the supply chain and compliance is required January 1 of 2023, meaning that heat treaters have a couple months to get up to standard.

This special meeting happens each year during the October Nadcap meeting in Pittsburgh, PA. MTI encourages heat treaters to attend the Nadcap meetings to share their invaluable voice to guide industry standards.

Photo caption for main image: Jim Orr speaks to members of MTI.


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29 Quick Heat Treat News Chatter Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 29 news bites that will help you stay up to date on all things heat treat. 

 

Equipment Chatter

  1. Baowu Aluminum Technology Co., Ltd.’s continuous annealing and chemical pre-treatment line for processing strip coils for the aluminum market supplied by Tenova produced its first hot coil.
  2. A Midwest manufacturer of brass components is upgrading their heat treat capabilities with a new furnace from Gasbarre Thermal Processing Systems.
  3. Plastometrex, a materials science startup, is working with global testing and inspection provider Element Materials Technology.
  4. A global bearing manufacturer decided to furnish one of its Chinese plants with a vacuum furnace by SECO/WARWICK with gas quenching, carburizing (LPC), and carbonitriding (LCPN).
  5. To support R&D and additive manufacturing projects, Solar Atmospheres of California has added some small vacuum furnace capacity to their equipment offerings.
  6. An Indian manufacturer of feed machinery and contractor for “turnkey” agricultural engineering projects has placed an order with SECO/WARWICK for a Vector® vacuum furnace with vertical insertion of loads.
  7. Heat treatment specialist Bodycote provided solutions for the world’s first hydroformed architectural stainless-steel façade screen that was manufactured by German fabricator Edelstahl-Mechanik. This screen was installed in the newly constructed Science and Engineering Complex at the Harvard University campus in Boston, MA.
  8. SECO/WARWICK will install a continuous line for controlled atmosphere brazing (CAB) of large-dimension battery coolers at the plant of a European manufacturer of heat exchangers.
  9. Gasbarre Thermal Processing Systems integral quench furnace line was recently commissioned to a manufacturer of specialty nut and bolt assemblies in the eastern U.S.
  10. One of the largest Brazilian hardening plants has started to operate a SECO/WARWICK Vector® vacuum furnace.

Personnel/Company Chatter

  1. With increased interest in U.S. semiconductor research and manufacturing, ECM USA, Inc. recently announced a strong bi-monthly sales order pattern for 2021 related to their product expansion both in research & development and with laboratory furnace systems.
  2. Pfeiffer Vacuum introduced OmniControl® universal control unit for pumps and measurement instruments.
  3. Ipsen reported a surge in interest for standardized equipment and revealed a steady increase of orders for TITAN® vacuum furnaces this year, with five in July. Clients range from those in cutting tools and machinery to additive manufacturing and aerospace.
  4. Heating technology company Kanthal announced the agreement to divest its semiconductor capital equipment business to Yield Engineering Systems, Inc., headquartered in Fremont, CA.
  5. Bodycote increased hot isostatic pressing capacity in Greenville, SC.
  6. Nitrex, a global provider of fully integrated surface treatment solutions, has announced that G-M Enterprises has made its official market debut under the Nitrex banner as of January 2022.
  7. Nancy Easterbrook has joined HarbisonWalker International (HWI), a refractory products and services supplier in North America, as the director of Recycled Materials.
  8. HarbisonWalker International is building a manufacturing and service hub for its steel customers in North America.
  9. During the Metal Treating Institute’s (MTI) Fall Meeting, Ipsen, along with several other vested organizations, presented donations to support the MTI Educational Foundation, which provides scholarships for the next generation of heat treating industry professionals.
  10. GHI Smart Furnaces celebrated the 84th anniversary of their founding in December 1937.
  11. HeatTek announced the purchase of an additional facility in Ixonia, WI to serve primarily as a distribution center for the rapidly growing company’s components and spare parts inventory. This expansion follows another plant acquisition in West Allis, WI.
  12. Hubbard-Hall announced that they’ve made the Dow product line available on their eCommerce site.

Kudos Chatter

  1. Leading women at HarbisonWalker International (HWI) based at the company’s headquarters in Pittsburgh, PA have recently been recognized for their work: HWI has promoted Melissa Bihary to vice president of People and Organizational Effectiveness Also, the — the workforce development and education partner of the — has presented Bryn Snow, director of Application Technology-Nonferrous/Glass at HWI, with a STEP Ahead Award. Lastly, Jodi L. Allison, CAP,OM, has been promoted to chief executive assistant & administrative manager at HWI.
  2. At the recent Metal Treating Institute (MTI) 2021 Fall meeting held in San Antonio TX, Ed Engelhard, vice president of Corporate Quality, has been recognized with the MTI Award of Industry Merit. This award is given in recognition of current/ongoing commitment to the betterment of the commercial heat treating industry with one or more significant accomplishments.
  3. Tony Karadimas has been nominated as vice president of UPC-MARATHON Sales and NITREX.
  4. Bodycote in Syracuse, NY passed certification to AS9100 standard with zero findings.
  5. A group of 70 employees and management of SECO/WARWICK located in Świebodzin, Poland planted 3,000 beech seedlings on Lumberjack and Forester World Day.
  6. Nitrex Metal, Inc., global provider of fully integrated surface treatment solutions and technologies, was selected to be part of a “Global Thought Leaders” series broadcast on CBS News.
  7. Deep Cryogenics International trademarked the slogan “Infinitely Renewable, Infinitely Recyclable” for the use of liquid nitrogen in their deep cryogenic treatment process.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to bethany@heattreattoday.com.

 

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