Nearly 100 attendees gather at the Conrad Hotel in Indianapolis for a three-day event to discuss industrial decarbonization and sustainable technologies. Targeting users and suppliers of industrial heating processes, the Industrial Decarbonization Summit is organized by the Industrial Heating Equipment Association (IHEA).
IHEA designed the SUMMIT to help everyone using heat technologies understand and overcome these important concerns and challenges.
Emceed by Jeff Rafter, vice president of sales and marketing, Selas Heat Technology Co. LLC, the event began yesterday (Tuesday, October 29th) with a keynote presentation by Dr. Avi Shultz, of the United States Department of Energy, Industrial Efficiency & Decarbonization Office (US DOE IEDO), who spoke on “Understanding the US DOE Industrial Decarbonization Initiatives.” Other speakers and topics covered during the 2-day event include:
Mr. Tim Hill from Nucor and Mr. Jeff Kaman from John Deere talking about the implementation of their companies’ decarbonization plans.
Mr. Perry Stephens from EPRI, Mr. Brian Kelly from Honeywell, and Mr. Erik Anderson from Ambient Fuels discussing alternatives to fossil fuel combustion.
Mr. Sandeep Alavandi of GTI Energy addressing how companies can get to net zero by reducing, converting, and trading.
Mr. Bryan Stern from Gasbarre Thermal Processing Systems addressing economic and business concerns related to industrial adoption of decarbonization technologies.
Dr. Avi Shultz Director U.S. Department of Energy (DOE) The Industrial Efficiency & Decarbonization Office (IEDO)Jeff Rafter Vice President of Sales and Marketing Selas Heat Technology Company, LLC Tim Hill General Manager Sustainability Solutions NucorJeff Kaman Manager, Energy Supply and Sustainability John DeerePerry Stephens Electric Power Research Institute (EPRI)Brian Kelly Honeywell Thermal SolutionsErik Anderson Vice President, Origination Ambient FuelsSandeep Alavandi Program Manager GTI EnergyBryan Stern Product Development Manager Gasbarre Thermal Processing Systems
Summit attendees come from a wide cross section of industries including companies such as Daido Steel, Whirlpool, Detroit Stoker Co, Wenger Mfg, Trane, Nucor Steel, Timken, John Deere, Oak Ridge National Lab, Siemens Energy, Dowa THT America, and many more.
The content of the Summit is targeted at company thought leaders who are attempting to learn how to navigate the decarbonization roadway. Click on the video below to view some of Jeff Rafter’s opening remarks.
Listen as Jeff Rafter, vice president of sales and marketing at Selas Heat Technology and current IHEA president, discusses the upcoming IHEA Decarbonization SUMIMIT with Doug Glenn. Scheduled for October 28-30 in Indianapolis, Indiana, the summit will address the challenges and opportunities of decarbonization for manufacturers. Jeff highlights IHEA’s nearly 100-year history in industry education. The event will feature keynote speakers from the DOE, Oak Ridge National Laboratory, and John Deere, with a mix of technical and business content aiming to provide practical strategies for energy management and sustainability. Learn more in this episode of Heat TreatRadio, and learn more about this episode sponsor, IHEA, and their event at summit.ihea.org.
Below, you can watch the video, listen to the podcast by clicking on the audio play button, or read an edited transcript.
The following transcript has been edited for your reading enjoyment.
The IHEA Decarbonization Summit (01:03)
Doug Glenn: Jeff, when and where is the summit? And what was the driving force behind deciding to do this event?
Jeff Rafter: The IHEA Decarbonization SUMMIT will be at the Conrad Hotel in Indianapolis, Indiana, beginning on Monday, October 28, and ending Wednesday, October 30.
The drive to create this event arose because the IHEA membership had often commented on, and lamented, the frequent inquiries they get from the client base across all sectors of manufacturing; clients are looking for clarification on the ongoing changes of the U.S. energy infrastructure and, specifically, how to manage the requirement to reduce carbon dioxide emissions.
There is a lot that is changing quickly in the U.S. energy infrastructure around renewables, electrification, and low carbon fuels. he IHEA board felt that it was essential to assist manufacturing members by trying to clarify these topics in an interesting event that presented the information objectively and provided a diverse array of all the decarbonization pathways available to manufacturers today.
IHEA’s Qualifications (02:36)
Doug Glenn: For those who might not know what IHEA is, what makes it uniquely qualified to present such a summit?
Jeff Rafter: I am proud to say that IHEA is a very unique organization. Many trade organizations do not have the long-standing success in supporting members that this organization has. The composition of IHEA, which is close to 100 years old, was originally made up of heating appliance and heating component manufacturers, who have spent most of our history focused on industry education as a service to all the member companies.
We felt that this was the perfect organization to take up the topic of sustainability and decarbonization because we are education focused. From that background and that bias, we are leveraging thousands of years of experience over a broad array of manufacturing options from traditional fossil fuels through electrification. Our member companies provide a very strong basis to deliver real-world examples of how to deal with reducing CO2 emissions.
Doug Glenn: And if I am remembering correctly, IHEA actually has a standing history of cooperation and working with the DOE on different things in the past, correct?
Jeff Rafter: Very good point, Doug. If you look back in history, before “CO2 reduction” and “decarbonization” became buzzwords, we spent a lot of similar efforts working with government organizations, research laboratories, and third-party organizations around topics of NOx reduction and trying to create a cleaner basis of industrial, manufacturing, and energy. In addition, we have always spent our time helping with business concerns regarding efficiency, not only operating successfully heating processes and appliances, but also making manufacturing more cost effective.
Keynote Speakers (04:44)
Doug Glenn: And speaking of the DOE, I see that there are some pretty high-profile speakers coming. The keynote speaker is Dr. Avi Shultz, from the U.S. DOE, and he is on the Industrial Decarbonization Initiative. Other speakers include Paulomi Nandy from Oak Ridge National Lab, Jeff Kaman from John Deere, and Tim Hill from Nucor. Can you give us a sense of what these folks will be talking about?
Dr. Avi Shultz Director U.S. Department of Energy (DOE) The Industrial Efficiency & Decarbonization Office (IEDO)Paulomi Nandy Technical Account Manager, R&D Assistant Staff Member Manufacturing Energy Efficiency Research Analysis Group (MEERA) Oak Ridge National Laboratory (ORNL)Jeff Kaman Manager, Energy Supply and Sustainability John DeereTim Hill General Manager Sustainability Solutions NucorSpeakers at the IHEA Decarburization Summit
Jeff Rafter: Doug, we are very excited to have the diverse mix of speakers that will make up the summit presentations. With Dr. Schultz and Miss Nandy, we are very excited to be providing a third-party opinion — government organizations and research laboratories — and they will be presenting on their views of the trends for the future of sustainability and decarbonization.
When we move to some of the other presenters like Tim Hill from Nucor and Mr. Kaman from John Deere, we also wanted members and attendees to take away from the summit real-world experience. These are not imagined or planned changes. We wanted companies that had actual experience with decarbonization — who had even taken actions towards net-zero positions — to share with attendees exactly how they approached the challenges.
Because, of course, some of the issues around sustainability are that it comes at a cost.
And how do you fund that? How do you research that? Where do you look for grants, and how do you make the business case towards decarbonization or any sustainability action for that matter?
Finally, adding to those two bodies of participants, we have a number of presenters speaking about real-world solutions today. IHEA’s view on decarbonization and sustainability is that there is a very broad set of pathways that you can take today with inexpensive, readily available technologies all the way out to longer term solutions like full electrification of processes.
There is more than one way to approach this challenge and do the responsible thing in manufacturing, which is to address our CO2 production globally.
Is Electrification the Only Answer? (07:25)
Doug Glenn: You mentioned electrification. When people hear decarbonization or sustainability, they often think electrification. There may be a lot of people listening saying, “I am primarily combustion. Should I be going?” Are only electrification solutions going to be presented? Or are combustion solutions going to be presented as well to help with the decarbonization?
Jeff Rafter: The answer to that question is, “Yes, you should be going, regardless of whether your focus and your background is in traditional fossil fuel combustion or electrification.”
The summit will contain a very balanced approach of different technologies, presented with no bias. The goal of this summit is providing education to help business leaders make better decisions around their energy management and their environmental concerns.
With that said, when we look at the body of what is available in the agenda, electrification is an important topic. But as a lot of people recognize, some portions of electrification are just relocating to a different fossil fuel further away from the point of use whilst other electrification options linked to renewable energy sources truly can come close to net-zero production of CO2.
IHEA’s view is that there are many sustainability pathways that we can all investigate or pursue.
Some pathways maintain fossil fuel basis. Some industrial processes will be challenged to move to an electric heating source. And then for other processes, electrification is the cat’s meow. So it is that broad sweep of diverse technologies that everyone needs to be educated on to make better decisions when the time comes.
Who Should Attend the Summit? (09:21)
Doug Glenn: How technical will the summit be; do I need to know heavy engineering, metallurgy, and things of that sort? And who should come?
Jeff Rafter: Traditionally, a lot of IHEA’s educational content has been directed at a technical audience; it was technical education about how various energy sources and heating appliances work, how to comply to code, and how to approach the application of that equipment safely. In this particular summit, we have changed course a bit in that we did not want this event to be a technical conference.
The idea of this summit was to make it a business conference because that is where most of the challenges exist when we look at sustainability efforts.
The content that will be presented is a pleasant mix of some technical topics because we have to get a rudimentary understanding of how these different technologies work. However, we are spending just as much time in the presentations addressing business concerns: How do you fund these various actions? Where can you find available grants? What are real-world examples of how other companies have approached sustainability or have begun an initiative internally? How do you get the support and the decision-making decided while moving in the right direction? When you look at the agenda that will be posted on the IHEA website, you will see that the topics range broadly from some technology presentations to real-world business concerns and how to make those business decisions.
Agenda for IHEA Decarburization Summitt, Monday – Wednesday, October 28-30, 2024, in Indianapolis, Indiana
Doug Glenn: How much fun have you had putting this summit together?
Jeff Rafter: I would happily report it has been a tremendous team effort.
I am very proud to say that a lot of IHEA member companies and third parties have stepped up to help us construct this event. We are really looking forward to it being a valuable event that provides a lot of information and important takeaways for participants.
Doug Glenn: I know you have put a lot of work into it. I have watched you do this over the last year and a half, and you have done a great job coordinating it.
Closing Remarks (12:34)
Jeff Rafter: I would just like to say in closing, for anyone who is thinking about coming to the IHEA Decarbonization Summit, please do. This is a very important topic for manufacturers, and you really need to take the approach of not waiting. It is time to get in front of changes in our energy infrastructure and the need to decarbonize some manufacturing processes. This is a great way to get educated and start your plan.
Doug Glenn: And I did remember one other motivation: If you are looking to stay at the hotel where the summit is held, the cutoff date for the hotel (you can still get into the summit even if you do not hit this cutoff date) is October 7th. So anyhow, appreciate it. Jeff, thanks very much for your time.
About The Guest
Jeff Rafter Vice President of Sales and Marketing Selas Heat Technology Company, LLC Source: Selas Heat Technology
Jeff Rafter is vice president of sales and marketing for Selas Heat Technology in Streetsboro, Ohio, and has a rich history in the combustion industry, including Maxon Corporation. Jeff has 31 years of industrial experience in sales, research and development, and marketing; combustion application expertise in process heating, metals, refining, and power generation; and 13 years of service on NFPA 86 committee. He holds patents for ultra-low NOx burner design. Additionally, his company, Selas, is an IHEA member, and Jeff is the current president of IHEA as well as one of the driving forces/coordinators behind the upcoming Decarbonization Summit at the Conrad Hotel in Indianapolis, October 28-30.
Heat TreatToday offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 21 news items.
Equipment
Tata Steel Meramandali, based in Odisha, India, placed an order with SMS group for the implementation of Paul Wurth coke oven gas injection technology at their Blast Furnace (BF) #1. This order is the first of its kind in India, setting a precedent for the industry’s move towards sustainable steel production. The project is expected to be commissioned by Q1 2026 and will be completed within 25 months.
Sousa Corp., based in Newington, CT, installed its second Ipsen Turbo²Treater vacuum furnace to its production line, expanding its capacity to meet demand for heat treating services to the aerospace, automotive, medical, and general manufacturing industries.
A Chinese partner has purchased a two-chamber VIM 50 kg induction furnace from SECO/WARWICK for casting gas turbine blades. The furnace will produce gas turbine blade castings in an equiaxed structure and has already obtained an export license.
The modernization of a blast furnace at Salzgitter Flachstahl AG has been completed by SMS group. The new Paul Wurth parallel hopper Bell Less Top® (BLT) installed offers enhanced efficiency with less maintenance.
Edwards AFB in California received delivery of a composition oven from DELTA H®/Phillips Federal. The equipment will be used for advanced materials applications R&D. The heat treat furnace supplier initially designed and engineered the walk-in oven using SolidWorks 3D modeling and developed the project as a “kit oven” for easy field assembly. After preassembly of key subsystems at their Carroll, OH facility, the system was shipped to Edwards AFB. The entire field assembly project required two weeks including commissioning and extensive training of USAF personnel.
Tata Steel Nederland selected Tenova to develop a new state-of-the-art steel production line in IJmuiden, the Netherlands. The overall contract will include engineering, supply, and advisory services for a three million tons electric arc furnace to meet current operational specifications (high-quality steel for the automotive sector).
Cavendish Hydrogen ASA, a subsidiary of Nel ASA,has received a purchase order from Alperia Greenpower SRL for hydrogen fueling equipment to be used for light- and heavy-duty fuel cell electric vehicles in Bruneck, South Tyrol, Italy. This will be Nel’s first H2Station™ installation in Italy, built for the 2026 Winter Olympics to fuel vehicles for the transfer between the Olympic sports facilities.
Newly installed material hoppers at Salzgitter Flachstahl AGCoke oven gas compressing station previously installed at HKM, GermanyDELTA H®/Phillips Federal providing composite oven for Edwards AFBLeft to right: Paolo Stagnoli (Tenova), Hans van den Berg (CEO Tata Steel Nederland), Jeroen Klumper (Tata Steel Nederland), and Nico Bleijendaal (Danieli)
Company & Personnel
StandardAero has appointed Kim Ernzen to serve as chief operating officer. In this role, Ernzen reports directly to Russell Ford, StandardAero chairman and CEO, and is responsible for global operational performance, efficiency, and excellence, as well as engineering and supply chain management for StandardAero. Additionally, StandardAero’s Engine Services and Component Repair Services division presidents will report directly to Ernzen, who will maintain close oversight of the company’s overall business performance. She replaces Kerry O’Sullivan, who is retiring from StandardAero, and will be located at the company’s Scottsdale, Arizona, headquarters office.
Steelhead Technologies launched Steelhead University, an online learning platform designed to expedite user training and streamline software implementation. The comprehensive curriculum of eight core administrative courses equips users with fundamental knowledge essential for navigating the intricacies of the company’s software.
Solar Atmospheres’ newest acquisition, Solar Atmospheres of San Diego, has announced the addition of Chris Constable as their new vice president of operations. Chris has nearly 25 years of heat treating experience that includes quality, operations, management, plant safety, business development, and sales.
Ipsen USA welcomes Max Stormo as the new Ipsen customer service (ICS) operations manager as the company streamlines its aftermarket services in Souderton, PA. Stormo comes to Ipsen after an extensive career working as a manufacturing operations leader in Texas, and a recent role as vice president of operations at a manufacturer in the Philadelphia region.
Solar Manufacturing, Inc., announced the hiring of Nicholas Max, BSME Drexel University, as its chief mechanical engineer to head up its vacuum furnace mechanical design group. Nick is also pursuing an MBA at Lehigh University in Bethlehem, PA. He will be tasked to lead the further development of energy efficient hot zones, vacuum vessels, high pressure gas quenching systems, and vacuum pumping systems.
Ipsen USA has confirmed its commitment to the growth of the Ipsen Customer Service (ICS) Parts Department by expanding staff and implementing strategic initiatives. Christina Connelly, parts manager for Ipsen in Cherry Valley, joined the team in 2022, and has since hired six additional employees. Connelly and her veteran team members and new hires are focused on reducing turnaround time and increasing customer responsiveness.
Swiss Steel Group announced its participation in a renewable energy consortium, the “Initiative EE-Industrie.” This initiative, consisting of 19 small and medium-sized enterprises (SMEs) in Germany, aims to build, operate and utilize wind and photovoltaic plants for self-supply with green electricity.
Kanthal and Danieli have announced a partnership to jointly scale up Kanthal’s demonstrated electric process gas direct-heating solution, Prothal® DH, to full industrial scale. With the installation in Energiron hydrogen-ready DRI plants, fully green DRI production will be achieved. Additionally, the introduction of Prothal® DH technology in blast furnace operation will reduce CO2 emissions in ironmaking.
Kim Ernzen, Chief Operating Officer at StandardAero Screenshot of Steelhead University knowledge check on adjusting powder coat recipesChris Constable, Vice President of Operations, Solar Atmospheres of San DiegoMax Stormo, Customer Service Operations Manager, Ipsen USANicholas Max, Chief Mechanical Engineer, Solar Manufacturing, Inc.Dilip Chandrasekaran, Global Business Development Manager at Kanthal (L) and Marco Lapasin, Vice President Danieli Engineering Centro Metallics
Kudos
Ipsen Global has received the German Innovation Award for the Atlas Green furnace platform, presented by The German Design Council. The award ceremony was held in Frankfurt, Germany, on May 14, celebrating the innovators that emerged from a field of 520 submissions from across 23 countries.
Industrial Steel Treating Co. was named the Manufacturer of the Year by the Jackson Area (MI) Manufacturers Association. Accepting on behalf of IST was Tim Levy, current President of IST. Members of the Levy family in attendance included current VP, Tom Levy, and former IST President, Bernard Levy. Bernard was the 2nd generation Levy family owner and spent his entire 50-year career at IST before retiring and passing the reins to his three sons in 1998.
Bluestreak Compliance™, a division of Bluestreak | Bright AM™, received approval as a Registered Practitioner Organization (RPO) by the Cybersecurity Maturity Model Certification (CMMC) Accreditation Body (Cyber-AB). This significant achievement enables Bluestreak Compliance™ to offer expert consulting services to defense contractors and suppliers aiming to comply with CMMC cybersecurity standards and prepare for their Cybersecurity Maturity Model Certification (CMMC) audits.
IHEA has announced Dr. Avi Shultz as keynote at the first Industrial Heating Decarbonization SUMMIT. Dr. Shultz, Director of the U.S. Department of Energy’s Industrial Efficiency and Decarbonization Office (IEDO), will provide the keynote address at its first summit, to be held October 28-20 at the Conrad Indianapolis.
Swiss Steel Group has launched a new website which focuses on customer needs, including a Product Finder that generates automated product suggestions based on customer requirements and specifications, and detailed information about green initiatives and sustainability as well as special requirements for steel grades for specific applications.
IHEA recently announced its 2024–25 Board of Directors and Executive Officers. Taking over as President is Jeff Rafter of Selas Heat Technology Co. LLC; Vice-President is Gary Berwick of Dry Coolers, Inc.; and Treasurer is Jason Safarz of Karl Dungs, Inc. Brian Kelly of Honeywell Thermal Solutions assumes the Past President position. Finalizing the lineup of IHEA’s Board of Directors for 2024-2025, the following members continue their tenure: Scott Bishop, Electric Power Research Institute (EPRI); Bob Fincken, Super Systems, Inc.; Ben Gasbarre, Gasbarre Thermal Processing Systems; Doug Glenn, Heat Treat Today; John Podach, Fostoria Infrared; John Stanley, Karl Dungs, Inc.; Michael Stowe, Advanced Energy; Helen Tuttle, WS Thermal Process Technology Inc.; and Jeff Valuck, Surface Combustion, Inc.
Dr. Bora Ozkan-Paul van Doesburg (L) and Lutz Dietzold (R) with their German Innovation AwardTim Levy (L) and Bernard Levy (R)Dr. Avi Schultz, keynote speaker at IHEA’s Industrial Heating Decarbonization SUMMITThe 2024-25 IHEA Board of Directors: Back row, left to right; John Stanley, Bob Fincken, Gary Berwick, Brian Kelly, Scott Bishop, Doug Glenn, and Jeff Rafter. Front row, left to right; Jeff Valuck, Ben Gasbarre, Helen Tuttle, IHEA Executive Vice President Anne Goyer, Jason Safarz, and John Podach. Not pictured: Michael Stowe