News from Abroad: Furnace Upgrades, Aluminum Smelters, and Steel-line Expansions

In today’s News from Abroad installment, we highlight several major global developments — from digital furnace upgrades at a steel producer to new aluminum smelter plans and modernization projects at rolling mills and galvanizing lines.

Heat Treat Today partners with two international publications to deliver the latest news, tech tips, and cutting-edge articles that will serve our audience — manufacturers with in-house heat treat. Furnaces International, a Quartz Business Media publication, primarily serves the English-speaking globe, and heat processing, a Vulkan-Verlag GmbH publication, serves mostly the European and Asian heat treat markets.

Digital Upgrade to Strengthen Furnace Control at SSAB’s Finnish Site

The modernisation will be rolled out over a twelve-month period without interrupting production.

“SSAB has selected Fives to modernise the control system of the reheating furnaces at its Raahe site in Finland…SSAB will implement the latest-generation Level 2 control system. The thermal optimiser, Virtuo-R, proposed by Fives, will automate furnace control with precise regulation, significantly reducing manual intervention and ensuring consistent results.”

“Smart Monitoring…will consolidate operational data…through intuitive dashboards. The system will provide real-time performance indicators, enable proactive process and quality monitoring, detect anomalies, and anticipate maintenance needs to enhance both performance and reliability.”

Ambitious Aluminum Smelter Project in Ethiopia

With an expected projected timeline of three to four years, the completed plant is expected to operate for up to 50 years.

“RUSAL has signed a memorandum of understanding with Ethiopian Investment Holdings (EIH) to initiate a large-scale aluminium smelter plant in Ethiopia. The facility is estimated to have an annual production capacity of 500,000 Mt, positioning Ethiopia as a competitive supplier for both regional and global markets. The project is designed to meet growing domestic demand, support industrial development, and significantly reduce foreign currency outflows currently spent on aluminium imports.”

Hot-Mill Modernization Boosts Aluminum Processing Capacity

Manufacturing the gearbox in SMS group’s workshop. Source: SMS Group

“For Gulf Aluminium Rolling Mill B.S.C. (GARMCO), a leading aluminum producer based in Manama, Kingdom of Bahrain, SMS group has successfully upgraded the motors and drives in the one-stand reversing hot rolling mill, originally built by a third-party rolling mill supplier…The novel drive system, built to deliver 20 percent higher torque compared to the mill’s original design capacity, has restored GARMCO’s hot rolling mill to full operational capacity and positioned it as a future-ready facility capable of advancing research and development in aluminum hot rolling.”

“The equipment is tailored to meet the rigorous demands of GARMCO’s operations, which include the production of aluminum coils, tread plates, slit coils, and foils for diverse industrial applications such as packaging and heat exchange systems.”

New Hot-Dip Galvanizing Line for Ultra-High-Tensile Steel

Bird’s-eye view of the JFE Steel West Japan Works in the Fukuyama district. Source: Primetals Technologies

“Japanese leading steel producer JFE Steel Corporation has placed an order with Primetals Technologies for a new continuous galvanizing line (CGL) at the West Japan Works in the Fukuyama district.

“With alloying capabilities, the new CGL is designed to support the automotive industry’s production of ultra-high-tensile steel sheets, which are crucial for reducing vehicle weight, meeting stricter environmental regulations, and enhancing collision safety standards.”

News from Abroad: Growth from Mergers, Alliances, and Broadened Capabilities

November 27, 2024 / MANUFACTURING HEAT TREAT NEWS, VACUUM FURNACES NEWS

Today’s News from Abroad installment is all about growth in the global heat treating market. A heat treater expands its contract machinery product line with brazing and sintering capabilities, a capital goods manufacturing group bolsters its vacuum heat treatment production capabilities, and a long-term technology alliance results in manufacturing growth of refractory products for glass melting plants in the glass industry. To round out our news from abroad, Japanese steel giants set their sights on government funding allocated to advance research and development in decarbonizing operations.

Heat Treat Today partners with two international publications to deliver the latest news, tech tips, and cutting-edge articles that will serve our audience — manufacturers with in-house heat treat. heat processing, a Vulkan-Verlag GmbHa publication, serves mostly the European and Asian heat treat markets, and Furnaces International, a Quartz Business Media publication, primarily serves the English-speaking globe.

Merger Results in Heat Treatment Furnaces Manufacturing Division

ECM Group reorganizing into four distinct divisions

“The ECM Group is reinforcing its capital goods manufacturing business by bringing together several legal entities under the company ECM Technologies. This merger between ECM Technologies, ECM Greentech, and ECM Technologies Villard Bonnot creates a division dedicated to the manufacturing of innovative heat treatment furnaces. The aim of this merger is to better serve its customers and respond more effectively to market changes. It will enable the ECM Group to build up a veritable hub of skills and knowledge around its core areas of thermal engineering, gas management and atmospheres. This marks a first step towards realizing its ambition of becoming the world leader in vacuum heat treatment equipment, all technologies combined.”

Japanese Steel Giants Pursue Government Allocated Green Funding

Japanese steel producers apply for government green subsidy

“Two of the largest integrated steel producers in Japan, Nippon Steel and JFE Steel, have applied for government funding allocated through the new Green Transformation Promotion Act (GX) to advance research and development in decarbonizing operations. JFE Steel is seeking funds to build a new large electric arc furnace (EAF) to replace blast furnace No. 2 at West Japan Works (Kurashiki). The company expects the EAF to be commissioned between 2027-2028. Blast Furnace No. 2 at the plant underwent a re-lining in 2003. JFE usually performs such maintenance after about 25 years of operation, so the next one is due in 2028. However, JFE Steel hopes that the new electric arc furnace will be operational by then, so the unit can be shut down. West Japan Works currently operates three blast furnaces with a steel output of about 8Mt/yr.”

Contract Machinery Manufacturer Expands Capabilities With Vacuum Brazing Furnace, Sintering Press

Tresky Automation expands its machine park for contract manufacturing (Source: Tresky)

“Tresky Automation announces the latest addition to its contract manufacturing machinery. Customers will now benefit from a state-of-the-art vacuum brazing furnace and a powerful sintering press with a maximum pressing force of up to 15 kN. The new equipment enables Tresky to offer additional manufacturing technologies, which is particularly beneficial for demanding applications in the fields of photonics, optoelectronics, hybrid bonding, microelectronics and power electronics. The new vacuum brazing furnace offers the possibility to produce material bonding under controlled conditions with nitrogen (N2) or formic acid (HCOOH). This process effectively reduces voids, as the vacuum allows air or process residues to escape during the preheating and melting phase of the solder. The result is virtually void- and flux-free solder joints that are characterized by high reliability.”

Technology Alliance Enables Growth in Refractory Products Manufacturing

Long-term technology alliance of RATH and REFRATECHNIK

“RATH and REFRATECHNIK announced the launch of a long-term technology alliance. The goal of the ambitious partnership is close collaboration in the development and manufacture of refractory products for glass melting plants in the glass industry. As part of the technology alliance, both companies will contribute their respective know-how in glass manufacturing and refractory production to combine it into a unique technology solution. The two companies will be operating under the name ‘R² – THE GLASS FURNACE ALLIANCE.’ The alliance enables RATH to expand its technological expertise, as products manufactured by REFRATECHNIK will be developed in close collaboration with the research and development departments of both companies.”

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JFE Steel