ENERGY HEAT TREAT

Oilfield Supplier Increases Heat Treatment Capacity

A major manufacturer and supplier of oilfield logistics services recently invested in a heat treating line to facilitate processing of oilfield related equipment at its new site in Dubai, UAE.

Premier/BeaverMatic, a heat treatment manufacturer based in Farmington Hills, Michigan, provided an extensive furnace line for heating tools, parts, and components, and for providing repair and inspection services and hard metal applications for oil, gas, energy, and process industries.

The installed atmospheric heat treating system consists of an internal quench furnace including SER heating system, quench oil cooling and centrifugal separation systems, transfer system, and front load table; temper furnace; drying oven; spray and dunk washer; and endothermic gas generator.

The complete system is capable of processing 30″W X 48″L X 26″H workloads which weigh up to 1,500 lbs.

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Newly Launched RA-550 Pots Consume 10-15% Less Electricity

 

Source: Light Metal Age

 

Victor Mann, Technical Director of RUSAL

A global aluminum producer announced the pilot operation of eight new generation RA-550 pots after three years of technology development.

UC Rusal states that high energy efficiency is the key advantage of the new RA-550 pots, which consume 10-15% less electricity versus pots of previous generations.

‘The distinctive feature [of the RA-550 technology] is lower electricity consumption and the best environmental indicators among all companies of the industry,” said Victor Mann, Technical Director of Rusal. “Given the competitiveness of this project and its parameters, this technology can be demanded both during upgrading the existing smelters of the company and when constructing new facilities.”

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New Metal AM Facility to House Vacuum Furnaces, Metallurgical Lab

Pictured left to right: Doug Hedges, Sintavia’s President & COO; Jana Neff, Sintavia’s Co-Owner; Brian Neff, Sintavia’s CEO & Co-Owner; Gus Zambrano, Assistant City Manager, City of Hollywood; and Mayor Josh Levy, City of Hollywood

A Tier One metal additive manufacturer recently broke ground on a new facility that will house over $25 million of advanced manufacturing equipment, including vacuum furnaces, a metallurgical and mechanical lab, hot isostatic presses, metal printers, post-processing equipment and a CT scanner.

Sintavia, LLC, expects to open the 55,000-square-foot facility, the first of its kind to employ lean manufacturing principles for large-scale metal additive manufacturing, in Hollywood, Florida, in late 2018. The new plant is expected to result in 110 new jobs for skilled technicians and support personnel for Sintavia’s projects with clients in the aerospace, defense, oil and natural gas, automotive, and ground power generation industries.

 

 

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Pipeline Repair Project to Use ATI’s Nickel-Based Alloy Product

Bob Wetherbee, executive vice president, ATI Flat Rolled Products Group

A Pittsburgh-based, global manufacturer of technically advanced specialty materials and complex components recently announced that it has been selected to supply the nickel-based alloy product for a large oil pipeline project. Allegheny Technologies Incorporated (ATI) expects to begin shipping during the first quarter 2018.

“This oil pipeline repair project required an immediate replacement. The customer selected our innovative solution that is enabled by the capabilities of our Hot-Rolling and Processing Facility (HRPF), which features the industry’s shortest production cycle time for nickel-based alloy flat-rolled products,” said Bob Wetherbee, executive vice president, ATI Flat Rolled Products Group.

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Heat Treatment Processes Lead Way for Seamless Pipe Mill Startup

A $1.8 billion state-of-the-art seamless pipe mill was unveiled before local, state, and federal representatives in Bay City, Texas, last month, following early startups of the heat treatment and finishing areas and successful test runs of the complete hot rolling process.

Tenaris, a global supplier of tubes and related services for the energy industry and certain other industrial applications, produced its first seamless pipe at the facility in October. The 1.2 million sq ft mill is strategically located near key shale plays and has the capacity to produce 600,000 tons of OCTG, annually, which will be shipped directly to customer rig sites or stored at Tenaris service centers in Bay City, Freeport, Midland or Oklahoma.

The launch ceremony in December included U.S. Department of Energy Secretary Rick Perry and Texas Governor Greg Abbott, Tenaris customers, community members, and employees.

“TenarisBayCity shows our commitment to domestic manufacturing, competitively supplying the US oil and gas industry,” said Paolo Rocca, Tenaris Chairman and CEO. “This mill, which incorporates the most advanced technologies available worldwide, will lead our domestic industrial and service network dedicated to the US market.”

“Wherever Tenaris pipes go, jobs will follow. This company is fulfilling the promises it has made,” said Secretary Perry.

“As a leading supplier of pipes, casing, and tubing, Tenaris has played a significant role in the oil and gas surge here in Texas,” said Governor Abbott. “With this $1.8 billion investment, Tenaris has not only built the most technologically advanced pipe manufacturing facility in the world, but they have also created hundreds of new jobs in Texas.”

 

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Heat Treatment Line Commissioned for Oil & Gas Industry Supplier

Austrian steel pipe producer voestalpine Tubulars GmbH & Co KG recently commissioned a new heat treatment line and a hot tube straightening machine to meet the growing demand from the oil and gas sectors for seamless tubes that can process steel grades with alloying contents of up to approximately 20 percent.

SMS group will supply the line, designed for seamless tubes with outside diameters between 60.3 and 273.0 millimeters and with a capacity of 25 tons per hour. The heat treatment line consists of a walking beam type austenitizing furnace, a quenching head, a cooling table for normalizing, a tempering furnace, also of walking beam design, a cooling bed, and two sawing stations for sample cutting. This equipment allows voestalpine Tubulars to perform various different heat treatments such as quenching, tempering, and normalizing in one single line.

The heat treatment line currently can handle tubes with wall thicknesses of up to 25 millimeters. The fully automatic line is designed to be expanded by an additional quenching unit at a later stage in order to process tubes with wall thicknesses greater than 30 millimeters.

 

 

 

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Umbilical Tubes Contracted for Offshore Platform

A Stockholm-based global engineering group recently signed a contract for the supply of stainless steel tubes required for 250 kilometers (155.3 miles) of umbilicals, linking a subsea development to an existing offshore platform. The contract value is approximately 700 MSEK ($83M), and deliveries will take place from the end of 2017 and during the first half of 2018.

Sandvik Materials Technology will supply the tubes for the umbilical systems, which are connections used to transport energy, data, and liquids between oil and gas installations on the seafloor to offshore facilities or platforms. The order is booked during the fourth quarter 2017.

The parties have agreed to not disclose the name of the project or customer at this point.

 

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TimkenSteel Increases Quench-and-Temper Capacity with New Facility

A leader in customized alloy steel products and services has brought online its newest thermal-treatment asset and has begun processing orders for the oil and gas industries.

Tom Moline, Executive Vice President of Commercial Operations, TimkenSteel

The $40 million advanced quench-and-temper facility, located at the company’s Gambrinus Steel Plant in Canton, Ohio, increases TimkenSteel’s existing capacity by 50,000 tons or 45 percent and brings the company’s total annual thermal-treatment capacity to 500,000 process tons.

“We’re pleased to bring this newest asset online now that market demand for thermal-treated bars and tubes has increased,” said Tom Moline, executive vice president of commercial operations. “The advanced quench-and-temper facility is the largest of our four thermal-treatment facilities and enables us to meet customer needs faster and at more precise specifications. In addition to servicing automotive applications, this will be especially beneficial for our oil and gas customers’ most demanding applications in down-hole tools and top-of-hole infrastructure.”

TimkenSteel announced its plan to build the advanced quench-and-temper facility in October 2014. The company announced earlier this year that it expected the startup to occur in the fourth quarter, after deferring commissioning of the facility in response to market conditions.

Manufactured by SMS Group with custom modifications made by TimkenSteel’s in-house team of scientists and engineers, the facility can accommodate 4-inch to 13-inch bars and tubes.

 

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IQF Furnace Line Expands Services for Oil-Field Industry Client

An oil-field related industry company recently ordered a complete (IQF) furnace line from Premier Furnace Specialists/BeaverMatic, consisting of a new internal quench furnace, temper furnace, spray/dunk washer, low-temperature industrial oven, 1,500 CFH endothermic generator, and manual load cart. All new equipment is designed to match existing equipment with 30″ x 48″x 26″ loads weighing 1,500 pounds while using standard “Beaver” baskets.

The control system is configured to allow for automated and manual sequencing, recipe management, and digital data collection. Current design meets AMS 2750 E, NEC, and current NFPA guidelines. This design allows for updates to existing equipment for installation of the future SCADA system. Construction will be complete in August 2017.

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EVRAZ North America Building New Heat Treat Facility in Alberta

EVRAZ North America, a leading producer of engineered steel products for rail, energy and industrial end markets, recently approved engineering design work and ordering of long-lead time equipment to install a new heat treatment line at its Red Deer, Alberta, Oil Country Tubular Goods facility.

“This project will allow us to better meet the growing need for premium OCTG products by approximately doubling the installed OCTG heat treat capacity in this region” said Conrad Winkler, President and CEO of EVRAZ North America.

The manufacturer has six production sites located in the USA (Portland, Oregon; Pueblo, Colorado) and Canada (Regina, Saskatchewan; Calgary, Camrose and Red Deer, Alberta).

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