Tenova

14 News Chatter to Keep You Current

Heat Treat Today offersย News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 14 news items, including OTTO JUNKER‘s induction furnace installation supporting low-carbon foundry operations, IperionX‘s collaboration with Carver Pump Company to strengthen domestic titanium manufacturing, Solar Atmospheres of Michigan earning its Nadcap 18-month Merit Status for heat treating and brazing, and more!


Equipment

1. OTTO JUNKER has equipped EisengieรŸerei Th. Schultz with a MONOMELT coreless induction furnace, replacing a cupola and converting the foundry to electric melting. The system significantly cuts energy use and COโ‚‚ emissions while demonstrating how induction technology is helping foundries transition to more efficient, low-carbon production.

2. A global drivetrain technology leader has selected NUTEC Bickley to supply a CQI-9โ€“compliant isothermal annealing line for automotive component production. The new equipment strengthens heat treat quality and consistency, reflecting the industryโ€™s continued investment in advanced thermal processing to support higher-performance drivetrains.

3. Newton Heat Treatingย has completed a major equipment upgrade, replacing steam accumulators that had been in service for 20 years in its uphill quenching/cold stabilization operation. The upgrade directly impacts the companyโ€™s aerospace processing capabilities, with many parts destined for optical components in space applications undergoing this critical heat treatment process.

4. Kaiser Aluminum Corp., a producer of heat treated, flat-rolled aluminum products, has completed a $25 million expansion and upgrade of its Trentwood rolling mill in Spokane Valley. This marks the latest phase of the companyโ€™s long-term strategy to increase heat treatment throughput for aerospace, automotive, and general engineering markets.

5. ArcelorMittalย is advancing a major expansion in electrical steel production that includes a preparation line, a continuous annealing and varnishing line, and a slitting line โ€” developments that reflect ongoing job growth and investment in industrial heat treating processes worldwide.

6. A United States military base will receive an electrically heated draw batch oven from Wisconsin Oven Corporation for use in heat treating aerospace components. The industrial oven was engineered to meet critical safety requirements and the stringent demands of aerospace heat treating.

7. JSW Vijayanagar Metallics, a subsidiary of JSW Steel, has commissioned a new 350-ton RH (Ruhrstahl Heraeus) unit, the worldโ€™s first operational combination of an RH Ladle Rocker technology with Fast Vessel Exchange from SMS Group. This represents a major advancement in secondary metallurgy and plant efficiency.

8. PROENERGY has ordered four Ipsen vacuum furnaces for its new Houston location, expanding heat treating capacity to support growing demand for fast-start gas turbines and lifecycle maintenance services. The investment strengthens PROENERGYโ€™s ability to manufacture, repair, and overhaul high-quality turbine components while reducing lead times.

Company & Personnel

9. SMS Groupโ€™s South Africa-based Metix brand and Magmec signed a memorandum of understanding to develop a magnesium metal production facility in the United Arab Emirates utilizing advanced reduction furnace technology. The facility will be designed to process magnesium oxide originating from feed sources such as dolomite or brine. The partnership aims to establish a regional, sustainable supply of magnesium for strategic industrial users.

10. Carlos Carrasco has joined the SECO/WARWICK USA sales team as regional manager for Mexico, bringing more than 11 years of experience with the company as a sales representative. In his new role, he will support customers across the region in addressing their heat treatment challenges.

11. IperionX is working with Carver Pump Company to advance domestic titanium manufacturing and thermal processing capabilities in a recent commitment to reduce long lead times for critical pump components used for naval shipbuilding. This addresses supply chain constraints that have slowed ship construction and maintenance. By shortening production timelines, the initiative supports improved fleet readiness while reinforcing domestic manufacturing capacity for mission-critical naval systems.

Kudos

12. Solar Atmospheres of Michigan has earned Nadcap 18-month Merit Status for heat treating and brazing, marking a significant quality milestone, bringing every Solar Atmospheres facility nationwide to merit standing. The achievement reflects three consecutive years of audits with zero major findings, underscoring the companyโ€™s disciplined process control and commitment to specification compliance while serving industries including aerospace, defense, and medical manufacturing.

13. Tenova hosted Indonesiaโ€™s Vice Minister of Industry, Faisol Riza, at its global headquarters to showcase sustainable steelmaking technologies, following an initiative led by Indonesian steel producer PT Tata Metal Lestari. The visit highlighted collaboration among Tenova, TML, and the Indonesian government to advance low-emission steel production, energy efficiency, and industrial innovation.

14. Bodycote has achieved Nadcap accreditation for heat treating, vacuum brazing, and TIG welding at its new 55,000-square-foot facility in Fairfield, Ohio. The milestone strengthens Bodycote’s North American presence and expands capacity to meet growing demand for high-specification thermal processing in aerospace, defense, and industrial manufacturing sectors.

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13 News Chatter to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 13 news items, featuring Solar Atmosphere‘s all-metal hot zone furnace expansion, Ipsen USA‘s successful reaccreditation of its calibrations lab, Ryerson Holding Corporation and Olympic Steel Inc.’s merger, and more!


Equipment

1. Three aluminum melting furnaces at a Novelis site in Voerde, Germany, were updated to achieve a more than 40% reduction in carbon footprint and significantly lower gas consumption. This project marks an important step forward in the decarbonization of industrial processes. The upgrade includes Fivesโ€™ North Americanยฎ regenerative technology.

2. Two SECO/WARWICK EV/CAB lines will be installed for a major manufacturer of heat exchangers for trucks, passenger cars, and new energy technologies. The furnaces are designed to meet the stringent requirements of the automotive industry for the production of commercial vehicle components. The installation will occur at two in-house heat treat locations for the Chinese manufacturer: one in Mexico and the other in China. 

3. Solar Atmospheres expanded its operational capacity with an additional all-metal hot zone furnace. The new system significantly expands the companyโ€™s capacity to heat treat highly sensitive materials such as precipitation-hardened stainless steels, nickel-chrome-based superalloys, titanium, and niobium. The new unit is installed at their Hermitage, Pennsylvania facility and will meet the stringent demands of the aerospace and medical industries. 

4. Alleima, a manufacturer of steel components and special alloys, will receive a new tube annealing furnace from SECO/WARWICK. The electric atmospheric furnace line is intended for bright annealing of high-alloy tubes and will be used in the production of nuclear applications components. This sale marks the heat treat solutions manufacturerโ€™s 5,000th furnace sale. 

5. Tenova HYL, a Tenova company leader in direct reduction, has successfully started up its ENERGIRON Zero-Reformer DR Micro-Module at Empresa Siderรบrgica del Mutรบn, in Santa Cruz, Bolivia, producing the first direct reduced iron (DRI) on October 7. This milestone of the contract signed with Sinosteel Equipment and Engineering (a global Chinese EPC contractor specializing in industrial engineering, equipment supply, and turnkey project delivery across the mining, metals, and infrastructure sectors) is a significant step in the companiesโ€™ long-standing cooperation. 

Company & Personnel

6. The Atmosphere Group will carry out business for the Region Americas under a new name: Aichelin Americas. Marty Poljan will continue to lead the region as president and CEO of Aichelin Americas. Tracy Dougherty has been promoted to president of Sales & Service and Paul Oleszkiewicz has been promoted to president of Operations. Subsidiaries of the group include AFC-Holcroft, Atmosphere Heat Treating, Inc., Austemper Inc., and Nitrex NTS (Nitrex, G-M Enterprises, and UPC-Marathon).

7. Ryerson Holding Corporation, a value-added processor and distributor of industrial metals, and Olympic Steel, Inc., a U.S. metals service center, announced that they have entered into a definitive agreement to merge. The merger will enhance the combined companyโ€™s presence as the second-largest North American metals service center and will bring Olympic Steelโ€™s complementary footprint, tempering capabilities, and heat treated product offerings into Ryersonโ€™s network of value-added service centers.

8. Hiperbaric presented on advanced HIP at Formnext.

9. Aalberts surface technologies announced the official opening of a brand-new 12,000 mยฒ surface treatment production hall in Tatabรกnya. The event was honored by Levente Magyar, Deputy Minister for Foreign Affairs and Economic Relations, along with local parliamentarians, partners, and clients.

10. Wirco recognized Chad Haines, projects manager at the company, for 18 years with the company.

Kudos

11. Ipsen USA announces the successful ISO/IEC 17025:2017 reaccreditation of its calibrations lab, ensuring continued certification of inspection equipment used by their field service engineers to calibrate heat treating systems across the U.S. and worldwide. The reaccreditation directly supports industries such as aerospace and medical, where calibrated instruments are critical in producing high-precision parts. 

12. Global Metal Finishing has successfully passed its Nadcap audit and officially received its Nadcap re-accreditation. In addition, they’ve also obtained their AC7004 Nadcap Aerospace Quality System certification. 

13. PhD candidate Noah Kantor and undergraduate research assistant Richard Chen, both from Worcester Polytechnic Instituteโ€™s Center for Heat Treating Excellence (CHTE), took first place in the annual ASM Strong Bar Competition. Participants were challenged to design a heat treatment for SAE-9254 spring steel aimed at maximizing bend strength. 



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Walking Hearth Furnace for Vinton Steel

Vinton Steel, headquartered in Vinton, Texas, has commissioned a new walking hearth reheating furnace. The furnace will be engineered for high-carbon steel billets used to manufacture large-diameter grinding media, a high demand product for the mining sector.

This addition is intended to operate alongside a new initiative to increase Vinton Steelโ€™s rebar production capacity up to 400,000 tons per year. The initiative is called Green CityMillโ„ข Flex, which represents an efficient and sustainable long products production platform.

Francesco Memoli President & CEO Tenova Inc.

โ€œThis project is part of the strategic expansion of Kyoei Steel in the vital North American market and a clear demonstration of our long-term commitment to the State of Texas,โ€ saidย Masahiro Kitada, board director & executive managing officer for Kyoei Steel Group and chairman of Vinton Steel. โ€œWith this additional project, we contribute even more to the continued growth of the El Paso region.โ€

Francesco Memoli, president and CEO of Tenova Inc., added: โ€œWe are honored that Vinton Steel continues to place its trust in Tenovaโ€™s technologies. This new reheating furnace will be the most advanced of its kind, equipped with sophisticated control systems and our proprietary low-NOx burners.โ€

The reheating furnace is scheduled for commissioning in parallel with the Green CityMillโ„ข Flex startup in the first half of 2027.

Press release is available in its original form here.



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Wieland Grows In-House Heat Treat With New Furnace

A new reheating walking hearth furnace has been commissioned for Wieland Rolled Products North America. The new furnace has a processing capacity of up to 110 metric tons per hour and will support Wieland’s expansion plans in the production of high-grade copper products.

Greg Keown President Wieland Rolling & Recycling
Source: Tenova

Wieland Rolled Products North America was delivered the furnace by Tenova, which is integrated with a selective catalytic reduction (SCR) deNOx emissions control system. The equipment will enable Wieland to expand the production of high-grade copper products, essential for several key industrial sectors. This installation is a key element of Wielandโ€™s broader investment to upgrade and expand its East Alton, Illinois facility.

“We are pleased to continue our collaboration with Tenova as we enter the next phases of this expansion project. Their technology and project management expertise are expected to support our production goals and sustainability efforts,” said Greg Keown, president of Wieland Rolling & Recycling.

Francesco Memoli remarked, “This project is particularly meaningful for us because it integrates advanced combustion and fume treatment technologies to meet both performance and environmental targets. Itโ€™s a clear example of how we tailor heat treatment solutions to the unique requirements of non-ferrous production.”

Francesco Memoli President & CEO Tenova Inc.
Source: Tenova

The furnace, engineered byย Tenova Italimpianti, has a processing capacity of up to 110 metric tons per hour. Powered by a natural gas combustion system, it features Tenovaโ€™s proprietaryย TR Flat Flame Roof burnersย equipped with integrated recuperators and post-combustors. The configuration ensures a substantial 90% reduction in NOx emissions. This technology has already delivered positive environmental performance in both reheating and heat treatment applications.

Wieland’s expansion project includes a new hot rolling mill designed to increase production capacity for copper and copper alloy components used in electric vehicles (EVs), EV charging networks, and renewable energy systems.

Press release is available in its original form here.



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Walking Beam Furnace On The Way for Steel Casting

A walking beam furnace has been ordered for the in-house operations of the largest steel subsidiary of the Salzgitter Group. The furnace will improve their sustainability and production efforts and is being provided by a company with North American locations.

Tenova is crafting the furnace for Salzgitter Flachstahl. The furnace includes the discharging roller table, charging and discharging machine, and all related electrical, measuring, and control systems. It has a capacity of 320 t/h and is designed to process slabs โ€” blocks of cast steel โ€” in single and double-row configurations.

Antonio Catalano
EVP, downstream business unit
Tenova

โ€œThe new walking beam furnace is a keystone in our journey towards a more sustainable steel production,โ€ stated Thomas Routschek, operations director of Hot Flat Products Division at Salzgitter Flachstahl GmbH. โ€œThanks to Tenovaโ€™s advanced technology, we will be able to reduce our energy consumption by up to 30% during the process of reheating the slabs. This project represents a decisive step in minimizing our COโ‚‚ footprint and enhancing the overall energy efficiency of our hot strip mill.โ€  

“We are proud to strengthen our collaboration with one of Germanyโ€™s leading steel producers, supporting their goals for energy efficiency and sustainable production,” shared Antonio Catalano, EVP downstream business unit at Tenova.

The furnace features a combustion air pre-heating system to reduce overall energy consumption and will be equipped with hydrogen burners and oxygen injection zones, optimizing combustion efficiency and reducing fuel consumption. The heat recovery system will capture waste heat to generate steam that will be distributed throughout the plant, thereby reducing the overall plant energy demand.

Press release is available in its original formย here.



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Modernized Walking Beam Furnace at thyssenkrupp Steel

thyssenkrupp Steel, a supplier of high-grade flat steel, recently upgraded with the modernization of a walking beam furnace installed at the company’s hot strip mill. The plant enhancement will improve production capability, increase quality of the electrical steel strip, and reduce specific consumption.

The modernized furnace is provided by Tenova Italimpianti, a Tenova division with technologies for reheating, heat treatment, strip processing, acid regeneration plants, and cold rolling mills. thyssenkrupp Steel‘s new overhauled system includes an improved refractory lining design and an optimized fixed and walking beam system, which lead to a more uniform temperature distribution along the entire slab length. This reduces temperature loss in the slabโ€™s center and minimizes contact points (rails) between the slabs and the fixed and walking beam system, preventing surface defects.

โ€œThe modernization of this walking beam furnace supports our goals for efficiency and sustainability. Tenova has played a key role in this process,” said Viktor Schlecht, head of Hot Strip Mill 1, at thyssenkrupp Steel in Duisburg Bruckhausen, Germany. “We had already successfully collaborated on a new walking beam furnace at our Beeckerwerth Hot Strip Mill 2 in Duisburg, where Tenova’s contribution was crucial in helping us potentially reduce CO2 emissions by more than 20% through the use of hydrogen.โ€

โ€œWe are proud to have partnered with thyssenkrupp Steel for this project, which supports their forward-looking strategy,โ€ said Alessandro Sicher, project engineer coordinator for Reheating Technologies at Tenova. โ€œOur equipment ensures the maximum production of high-quality electrical steel strips while enhancing the sustainability of the heat treatment process.โ€

The upgrade includes new state-of-the-art UltraLowNOx burners for coke oven gas fuel application. The customized design, enhanced with a modern control system, ensures optimal heating distribution in the furnace with significantly reduced nitrogen oxide (NOx) emissions. Additionally, a new automatic descaling concept was incorporated, reducing the cleaning intervals and optimizing heat treatment processes. The safety systems were upgraded to meet the latest standards for industrial furnaces.

Main image caption: thyssenkrupp Steel Bruckhausen plant, Duisburg, Germany

Press release is available in its original form here.



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Fringe Friday: Sustainable Long Steel Production in Texas

We’re celebrating getting to the “fringe” of the weekend with a Heat Treat Fringe Friday covering news about a Texas steelmaker making strides in sustainable metal heating with a new facility. An electric arc furnace and a technology platform are included in the company’s strategy to lower emissions and energy consumption and increase production.

While not exactly heat treat, “Fringe Friday” deals with interesting developments in one of our key markets: aerospace, automotive, medical, energy, or general manufacturing.


Vinton Steel LLC, the U.S. subsidiary of Kyoei Steel, is bolstering its steelmaking operations with a melt shop at its facility in El Paso, Texas, which includes an electric arc furnace (EAF) and an advanced technology platform designed to increase production capacity to 400,000 tons per year while significantly reducing emissions, energy consumption, and operational costs. This expansion is a major step in the company’s North American expansion.

Tenova, a developer and provider of sustainable solutions for the green transition of the metals industry, will supply the Green City Mill Flex platform, with construction expected to begin the summer of 2025 and plant startup scheduled for the first quarter of 2027.

“This project marks a significant milestone for Kyoei Steel Groupโ€™s expansion in North America,” said Masahiro Kitada, chairman of Vinton Steel LLC. “By investing in state-of-the-art green steelmaking technologies, we are not only strengthening our presence in the U.S. market but also contributing to the economic development of the local community and the entire West Texas region. We are proud to bring advanced and sustainable steel production to El Paso at the Border area, creating new opportunities for growth. We are happy to embrace our largest investment outside Japan with a long-lasting partner like Tenova.”

Tenovaโ€™s Green City Mill Flex is redefining the future of long steel production by setting new benchmarks in efficiency, product flexibility, and environmental responsibility. Engineered to manufacture a wide range of long steel grades with the lowest carbon footprint on the market, this innovative platform integrates cutting-edge technologies, including the third generation Consteelยฎ Electric Arc Furnace technology. The plant will also feature continuous casting and rolling capabilities in collaboration with Pomini Long Rolling Mills. By leveraging the local steel scrap recycling supply chain, Green City Mill Flex strengthens the principles of circular economy and self-sufficiency, minimizing the environmental impact of steel production in urban settings.

“This project sets a new benchmark for regional steelmaking plants,” said Francesco Memoli, president and CEO of Tenova Inc. “The Green City Mill Flex platform represents the latest evolution of the mini-mill concept, adding unprecedented levels of flexibility, efficiency, and safety. It is a game-changer for long-steel producers looking to modernize and meet the demands of sustainable manufacturing.”

Under the contract, Tenova will supply a complete suite of next-generation technologies, including a 45-ton Consteelยฎ EAF with continuous scrap preheating, an in-line ladle metallurgy furnace for precise steel refining, a multi-strand continuous casting machine, and a fully automated material handling system. The project will also include an advanced fume treatment plant with a quenching tower and pulse-jet baghouse, a zero-water-consumption water treatment plant, and a new electrical distribution system, all designed to maximize efficiency and sustainability.

Main image: On February 3, 2025, Executives from Vinton Steel and Tenova gathering at Kyoei Steelโ€™s headquarters in Osaka, Japan, on February 3, 2025, to celebrate the signing of the contract. (Francesco Memoli, President & CEO of Tenova Inc., on the far left; Masahiro Kitada, Chairman of Vinton Steel LLC, on the far right)

The press release is available in its original form here.



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22 News Chatter To Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 22 news items.


Equipment

  1. ROGESA Roheisengesellschaft Saar GmbH has commissioned SMS group to carry out a comprehensive modernization of blast furnace 4 (BF4), which will extend the service life of the blast furnace and ensure effective monitoring of the hearth lining. The contract includes the planning and delivery of the Paul Wurth hearth lining and multi thermocouple sensor probes (MTPs), as well as technical support during the installation phase at the in Dillingen, Germany, location. Additionally, Future Forgeworks, a steel manufacturer based in Brisbane, Australia, has commissioned SMS group to supply the nationโ€™s first continuous mill technology (CMTยฎ 350) mill. Future Forgeworksโ€™ landmark project, the Swanbank Green Steel Mill Project, will produce rebar steel in an endless process for the Australian company, guaranteeing low carbon emissions and highly efficient production. 
  2. Piper Industrial Manufacturing Company, a Piper Aircraft, Inc., subsidiary, has acquired a Flexformโ„ข fluid cell press from Quintus Technologies, expanding its equipment inventory to target the growing demand for low volume, high-complexity sheet metal forming. The company provides turnkey world-class manufacturing solutions.
  3. Steel producer ColakoฤŸlu Metalurji AS, has placed an order with SMS group for the modernization of the laminar cooling section and the downcoiler in its 1,850-millimeter hot strip mill. With the completion of the laminar cooling system upgrade, the Turkish company plans to enter the market for wear-resistant steel grades. Additionally, Fujian Kebao Metal Products Co., Ltd., a subsidiary of Fujian Sanbao Group, has contracted with SMS for two tinplate continuous annealing lines (TIN CALs).
  4. A heat and energy management company that produces approximately 2 million complex parts per year has expanded with a custom-made VAB furnace for vacuum aluminum brazing. SECO/WARWICK has delivered the furnace to the company, located in the Czech Republic.
  5. Aluminum and renewable energy company Hydro has decided to invest in a new sow casting line at Husnes to increase its primary aluminum casthouse flexibility. The company’s primary plant produces low-carbon extrusion ingot for the European construction and automotive industries. The sow caster, which will have a capacity of 100,000 tonnes per year, will give flexibility to produce sow ingots in periods of lower demand for the plantโ€™s main products.
  6. Secat, Inc., recently announced the addition of the Alubin extrusion press to its Nicholasville Pilot Lab. The press was donated by Wagstaff, Inc., which manufactures direct chill aluminum casting systems. This equipment will elevate the company’s testing, development, and small-scale production capabilities.
  7. Tenova will supply a new hot dip galvanizing line for PT Tata Metal Indonesia. The flexibility of the new line for zinc aluminum magnesium alloys will enable production of three types of coated coils.

Company & Personnel

  1. Can-Eng Furnaces International, Ltd. has announced the promotion of two long-standing employees to new leadership roles in 2025. Jason Clay has been promoted to manufacturing operations manager, overseeing the future direction of the companyโ€™s manufacturing strategies. Adam DeCiccio has been promoted to purchasing and logistics manager and will focus on implementing innovative strategies and improvements within purchasing, supply chain, and inventory planning to support company growth.
  2. thyssenkrupp Aerospace, a logistics service provider for the commercial aerospace industry, and aluminum manufacturer Novelis have renewed their strategic partnership through a multi-year agreement.
  3. Kolene Corporation recently announced the promotions of Timothy D. Shoemaker and Peter L. Shoemaker, both to co-chief operating officers for the corporation. Tim Shoemaker is responsible for sales and has oversight of the company’s engineering, field service, and project management departments. Peter Shoemaker continues to lead the company’s chemical supply chain and order fulfillment departments, as well as its critical replacement parts revenue segment.
  4. Gasbarre‘s new 150,000-square-foot facility in St. Marys, Pennsylvania, recently became fully operational, with expanded floor space, upgraded infrastructure, and state-of-the-art equipment.
  5. JSW Steel Dolvi Works has selected SMS group for a major expansion of its steelmaking facility, increasing the annual capacity of the existing steel mill by 3.7 million tons per year.
  6. Watlow, a provider of industrial technology and thermal systems, recently expanded its executive leadership team by appointing two regional presidents to oversee operations in Asia and Europe. Shiyi Zhou will serve as regional president of Asia, and Klaus Aarestrupp as regional president over Europe.
  7. Ipsen announced the 2025 schedule for its comprehensive training course on vacuum furnace equipment. Ipsen U will take place on April 1-3, June 10-12, August 12-14, and October 7-9 in Cherry Valley, Illinois.
  8. CAN-ENG Furnaces International Ltd has formed a strategic partnership with Piotr Pelian, founder of Industrial Process Technology to expand its European presence.
  9. Hydro and Northvolt have signed an agreement where Hydro will acquire the remaining shares in the battery recycler Hydrovolt for NOK 78 million, increasing its ownership in Hydrovolt from 72 to 100 percent through this transaction. Hydrovolt is a raw materials company established in 2020 as a 50/50 joint venture between Hydro and Northvolt.

Kudos

  1. Solar Atmospheres, Inc. has been recognized as the industry leader in the Surface Treatment Services category of the 2024 Leadership in Medtech Awards.
  2. Phoenix Heat Treating has announced that their furnaces have received approvals from Pratt & Whitney and Bell Helicopter, increasing the company’s capacity to process orders that require specifically approved furnaces, ensuring compliance with stringent aerospace and defense standards.
  3. Steelhead Technologies recently announced the launch of the Tides of Steel Sweepstakes, in partnership with Calvary Industries. The contest offers an opportunity for job shops to win prizes that will accelerate 2025 growth and reward hard-working teams.
  4. The Otto Junker Foundation announced the winners of the Otto Junker Prize 2024, honoring outstanding academic achievements at the RWTH (Technical University of Aachen). The recipients are: Daniel Baggen, Moritz Diewald, Gerrit Ipers, and Jan Krusenbaum.
  5. Mark Thomason and John Blauser, both of Gasbarre, have received the 2025 Distinguished Service to Powder Metallurgy Award from the Metal Powder Industries Federation (MPIF). The award recognizes individuals who have dedicated at least 25 years to the powder metallurgy (PM) industry and made outstanding, long-term contributions that have earned the admiration of their peers.
  6. The inaugural class of field service engineers recently graduated from the Ipsen FSE Academy, a next-generation training program building on the foundation of the former Ipsen Corporate Academy. This revamped initiative reflects Ipsenโ€™s ongoing commitment to developing top-tier talent. These engineers successfully completed an intensive 20-week training program focused on mastering the complexities of heat treatment furnace repair and service

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Fringe Friday: Decarbonizing the Bright Annealing Process

We’re celebrating getting to the “fringe” of the weekend with a Heat Treat Fringe Friday installment: a project that targets reducing the environmental impact of the bright annealing process. Learn more about this EU-funded initiative that is expected to impact industries using high-hydrogen-content atmospheric gas.

While not exactly heat treat, “Fringe Friday” deals with interesting developments in one of our key markets: aerospace, automotive, medical, energy, or general manufacturing.


Energy efficiency, specifically reducing the environmental impact of the bright annealing process in seamless stainless steel and nickel alloy tube production, is the goal of a new European Union-funded initiative. Theย recently launched LIFE H2Reuseย Project seeks solutions for hydrogen recovery and reuse.

The project, coordinated by DMV (Cogne Group, formerly Mannesman Stainless Tubes) in partnership with Tenova, is expected to impact industries using high-hydrogen-content atmospheric gas, which could apply the projectโ€™s results to reduce their carbon footprint, optimize resource use, and lower operating costs.

In the bright annealing process, 100% hydrogen is used in high-temperature furnaces to produce high-performance tubes with superior surface quality, corrosion resistance, and durability. Currently, hydrogen is flared after each production cycle, leading to significant waste. The LIFE H2Reuse project aims to address this issue by developing two innovative technical solutions: recovering the wasted hydrogen from the annealing process and reusing it as fuel in radiant tubes working 100% of hydrogen. This approach represents a market-first innovation, as the recovery of atmospheric gas for reuse in industrial processes is not yet commercially available.

While hydrogen burners are already on the market, they remain in a developmental phase. The initiative will focus on enhancing their efficiency and effectiveness in real-world industrial environments. The projectโ€™s expected outcomes include significant reductions in carbon footprint, energy consumption, and resource waste, all of which will be rigorously tested to demonstrate their technical, environmental, and socio-economic benefits.

The press release is available in its original form here.

Main image: Technologies used by Tenova in the bright annealing process


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18 News Chatter To Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 18 news items.


Equipment

  • A Canadian automotive components manufacturer recently expanded its operations with an electrically heated small batch oven to be used for curing arts. The small batch oven was manufactured by Wisconsin Oven, designed to utilize combination airflow to maximum heating rates of 650ยฐF and temperature uniformity.
  • With the successful conversion to a four-stand finishing mill, Henan Yirui New Materials Technology Co, Ltd, officially began production. SMS Group converted an existing hot rolling mill into a tandem finishing mill by adding three new finishing mill stands, developed for refurbishing and integrating components.
  • KALLER, a manufacturer of gas springs and gas hydraulic systems based in Sweden, recently launched its fully automated line of hardening furnaces for surface coatings on gas springs. The hardening systems were supplied by Ipsen International.

Company & Personnel

  • Steve Fuller has joined the team at Nitrex HTS as the new plant general manager at their Michigan location. He brings 45 years of experience in commercial heat treating, machine tool manufacturing, fabrication, quality management, and more.
  • Bobby Boom, Tim Litchauer, and Wade Sholmire, have been added to the Superheat team as business development managers. Wade is the new National BDM, Tim will oversee the Greater Houston Area, and Bobby will manage the Southeast Texas, Louisiana, and Arkansas regions.
  • Chris Martin has been promoted to regional sales manager for the Southeast by Ipsen. Chris will be responsible for leading a team of seven that includes six field service engineers and one service administrator.
  • Adam Woelber has been promoted to manager of aftermarket parts and service at AFC-Holcroft.
  • Ethan Castle has been appointed the St. Louis plant manager for Paulo Heat Treating, Brazing, and Metal Finishing, recognized for his leadership, technical capability, and mentoring role, in addition to representing the company within the North American Diecasting Association and National Tooling and Machining Association. Ethan has also been named to Heat Treat Today‘s 40 Under 40 Class of 2024.
  • Gary Doyon has stepped down from his role as CEO of Inductotherm Group, after 15 years in the position and 38 years with the company. Mick Nallen and Satyen Prabhu have taken as coโ€leaders at the company, which provides thermal processing technologies. Mr. Doyon will remain actively involved with the company, assisting with specific operational needs of other businesses owned by the Rowan family and pursuing new business avenues and opportunities for the Inductotherm Group.
  • Ipsen USA has launched its Field Service Engineer Academy, designed to be a 20-week in-depth program with classroom training and experience in the field with veteran service technicians. Darci Johnson, program and transformation manager at the company, is leading the implementation of the FSE Academy. Content will focus on the fundamentals of vacuum furnace repair.
  • Industrial furnace equipment manufacturer Gasbarre welcomed Dan Hill as product development manager; he will be based at the company’s Livonia, Michigan, facility. A licensed professional engineer, Dan brings a diverse background in capital equipment, spanning material handling, control systems, boilers and furnaces, combustion systems, and industrial washing/deburring equipment.
  • The U.S. Navy recently selected StandardAero to serve as its engine depot-level repair prime contractor to perform Rolls-Royce T56-A-427A engine MRO services, supporting the Navyโ€™s fleet of E-2D Advanced Hawkeye aircraft. The aerospace aftermarket service supplier has also announced that Turkish and European Boeing 737 Operator Corendon Airlines has extended its contract for the support of CFM LEAP-18 engines.
  • Ipsen USA recently announced the formal launch of its Service HUB model, marking a significant shift in how the company delivers customer service and support across the United States. The program has been under the direction of Geoffrey Somary, the company’s global CEO. Currently being led by John Dykstra, chief service officer, the HUBs now provide services across a large portion of the Midwest and Southeastern United States. Lu Chouraki, manager of business development, is leading the implementation of the HUBs.

Kudos

  • James Wellborn, gas nitride manager at Advanced Heat Treat Corp, celebrates 25 years with the company.
  • Patricia Miller, director of technical services at Uddeholm, has been named the Technical Committee Member of the Year by North American Die Casting Association (NADCA).
  • Denise Blaubach, who is known as the resident flow meter assembly expert at UPC-Marathon in Wisconsin, recently celebrated 35 years with the company.
  • Constellium today announced it has achieved Aluminum Stewardship Initiative (ASI) Performance Standard Certification for all its operations, and for its corporate office in Paris.
  • Sinosteel E&T and Tenova have successfully completed the performance test for the ENERGIRON DRI Plant at the Baosteel Zhanjiang site in China. The sustainable hydrogen-based 1,000,000 tonnes/year ENERGIRON Direct Reduction (DR) plant demonstrated the nominal production of DRI, reducing carbon dioxide emissions and marking a significant step in the green steel industry. 

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