Sciaky Inc.

Metal A.M. Solutions Provider Enters Initiative to Develop Processes for Titanium Alloys Aero Parts

A leading provider of metal additive manufacturing solutions recently announced that it has entered into an ambitious research and development (R&D) initiative with a metallurgist expert and one of the world leaders in high-performance steels, superalloys, titanium, and aluminum and a multinational aerospace corporation.

Sciaky EBAM®system
Sciaky EBAM®system

The goal of the R&D initiative between Sciaky, Inc., a subsidiary of Phillips Service Industries, Inc.; Aubert & Duval; and Airbus, and piloted by the Saint Exupéry Institute for Research in Technology (IRT) is to couple traditional metallurgy—high-power closed die forging—with emerging wire fed metal 3D printing techniques—in this case, Sciaky’s groundbreaking Electron Beam Additive Manufacturing (EBAM®) process—to develop new processes for manufacturing titanium alloys aircraft parts.

The Production Engineering laboratory of the National School of Engineering in Tarbes, France, will serve as an academic partner for this project, also known as the Metallic Advanced Materials for Aeronautics (MAMA) project.

Scott Phillips, president and CEO of Sciaky, Inc
Scott Phillips, president and CEO of Sciaky, Inc

In this first phase, the project has global funding just under $4.8M (€ 4,2 M) of which 50% are supported by the French State as part of the “Investing in the Future” program (PIA – Programme Investissement d’Avenir), the other 50% being funded by its industrial partners.

“Sciaky is proud to work with the Saint Exupéry IRT, Aubert & Duval, and Airbus on this exciting project,” said Scott Phillips, president and CEO of Sciaky, Inc. “Industrial metal additive manufacturing technology continues to break new ground every day, and Sciaky is committed to keeping EBAM at the forefront of this movement.”

Metal A.M. Solutions Provider Enters Initiative to Develop Processes for Titanium Alloys Aero Parts Read More »

15 Quick Heat Treat News Items to Keep You Current

15 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • AFC-Holcroft has announced the addition of Daniel Hill as the newest member of their sales team. Hill will be based out of the company’s headquarters in Wixom, Michigan, focusing on key account management as well as new lead generation. Hill will report to Tracy Dougherty, Sales Manager at AFC-Holcroft.
  • Solar Atmospheres’ CEO, Roger A. Jones, was awarded the distinguished honor of ASM Fellow (FASM) at the ASM Awards Dinner on Tuesday, October 16, 2018. According to ASM, “The honor of Fellow represents recognition of distinguished contributions in the field of materials science and engineering, and develops a broadly based forum for technical and professional leaders to serve as advisors to the Society.” Roger’s citation reads: “For advancing production vacuum thermal processes and procedures for large and heavy assemblies utilizing state of the art vacuum furnaces, for the enhancement of the overall heat treating industry.”
  • A company that specializes in automated manufacturing solutions for automotive manufacturers among other industries, Innovative Automation, has acquired Tridan International, which supplies machinery for the production of heat exchangers, evaporators and condensers commonly used in manufacturing. This acquisition includes all ongoing operations of the company from their 88,000 square foot facility in Danville, IL.
  • StandardAero, the world’s largest independent Pratt & Whitney Canada PT6A Designated Overhaul Facility (DOF) with Distribution rights, has recently inducted the first five PT6A-68 engines at its Summerside facility on Prince Edward Island, Canada.  StandardAero has provided full-service support for the PT6A-68 since 2013 but is now in the process of transferring its support of the engine model to its Summerside facility, as part of the company’s Center of Excellence (COE) activity, announced in May 2018.
  • Caterpillar, Inc, has announced that a closed South Carolina casting facility will house its new $13.5 million, 103,000-square-foot building in Hodges where it will produce specialty castings for various engines and transmissions in Caterpillar’s line of products.
  • Schenck Process, which engages in the design, manufacture, and supply of applied measuring and process technology, announced the acquisition of Process Components Ltd, a UK based designer and manufacturer of powder processing and handling equipment, components and spare parts, and its subsidiaries.
  • Braidy Industries and its subsidiary Veloxint recently announced five new executive appointments. Julio Ramirez will take on the position of Chief Financial Officer at Braidy. At Veloxint, Major General Kevin McNeely (Ret.) joins as Chief Operations Officer; Dr. Phoebe Kwan will take on the role of Chief Commercial Officer; Dr. Judson “Jud” Marte will be Vice President of Product Development; and John Gaspervich joins Veloxint as Executive Vice President of Manufacturing.

Equipment Chatter

  • A forced air recirculating oven was supplied by Lucifer Furnaces to a manufacturer of medical & aerospace parts and will be used to heat treat 17-4 stainless steel.
  • A tool and die manufacturer recently expanded its in-house heat treat capabilities with a Vector® furnace, one of the SECO/VACUUM (a SECO/WARWICK Group company) flagship vacuum furnaces. The purchase process included validation tests of tooling dies in a similar nearby furnace with positive results. The furnace being delivered is a  horizontal, front-loading Vector furnace with a capacity of 2,650 lbs.
  • A leading provider of metal additive manufacturing (AM) solutions recently announced that a prominent Southeast Asian aerospace parts manufacturer has purchased a dual-purpose Electron Beam Additive Manufacturing (EBAM®) and EB Welding System. Sciaky, Inc., a subsidiary of Phillips Service Industries, Inc. (PSI), provided the one-of-a-kind hybrid machine to be customized with special controls to switch from 3D printing to welding in a quick and easy process. The manufacturer will utilize the system to 3D print metal structures, as well as weld dissimilar materials and refractory alloys for these structures and other aerospace parts.
  • Four Gruenberg explosion resistant Class “A” truck-in-ovens were shipped to the pharmaceutical industry by Thermal Product Solutions. The pharmaceutical ovens are rated for Class A operation to handle processing solvents per the NFPA 86 specifications.
  • A continuous mesh belt conveyor furnace was shipped by Lindberg/MPH to the computer market. This conveyor furnace is configured for soldering process applications, provides a heating and cooling process environment under a nitrogen/hydrogen blended atmosphere, and will be heated to the customer’s specified temperature (maximum of 1000°C).
  • A leading supplier of the automobile industry received shipment of a natural gas-fired two zone conveyor oven from Wisconsin Oven Corporation. The conveyor oven will be used for stress relieving automotive springs and has the design capacity to heat approximately 11,000 pounds of springs per hour. The overall work chamber dimensions of this stress relieving oven are 11’3” wide x 24’3” long x 14’0” high. The maximum operating temperature is 650°C (1202° F) with guaranteed temperature uniformity of ±5°C at set points of 520°C (968° F) and 570° C (1058° F) to ensure the conveyor oven meets the CQI-9, 3rd edition process Table E for stress relieving/annealing.

Kudos Chatter

 

  • In 2019, AGMA will expand upon the legacy and success of Gear Expo, launching the Motion + Power Technology Expo (MPT Expo). The new show will continue its focus on gears and mechanical power transmission while adding fluid power and electric drive exhibitors to provide all power transmission options to our attendees
  • eldec LLC recently unveiled a new website for manufacturing professionals who use induction heating, brazing, shrink fitting, pre-heating for laser welding, or annealing in their manufacturing processes. The new site provides updates on company and product information, trade shows, and manufacturing and equipment maintenance tips. It can be accessed at www.inductionheatingexperts.com.

 

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

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AM Solutions Supplier Plans EBAM® System for Aerospace Applications

A leading metal additive manufacturing (AM) group based in Chicago recently announced that it will deliver large-scale metal 3D printing system to a supplier of highly engineered AM solutions.

Sciaky, Inc., a subsidiary of Phillips Service Industries, Inc. (PSI)  will deliver an industry-leading Electron Beam Additive Manufacturing (EBAM®) 110 System to Burloak Technologies, a division of Samuel, Son and Co., Limited, which delivers high quality, lightweight, fully functional additive manufactured parts for a range of industries including space, aerospace, defense, energy, medical, automotive, and transportation.

Peter Adams, co-founder and president of Burloak Technologies.

“Using traditional subtractive processes, such as forging and machining, the production of titanium parts of this size could take one year while generating a significant amount of waste,” said Peter Adams, co-founder and president of Burloak Technologies. “Our EBAM 110 system will allow us to manufacture the same large-scale titanium structural parts in a matter of days. We are already engaged with several aerospace end-users who have started the qualification process with us.”

Scott Phillips, president and CEO of Sciaky, Inc.

“Sciaky’s EBAM systems are the most widely sold large-scale metal 3D printing system in the world, having qualified parts on land, sea, air, and space applications,” said Scott Phillips, president and CEO of Sciaky, Inc. “The innovators at Burloak Technologies will leverage the numerous benefits of EBAM to produce faster and cheaper parts for their customers all across the globe.”

A July 2019 delivery is scheduled for this EBAM system.

AM Solutions Supplier Plans EBAM® System for Aerospace Applications Read More »

A Dozen Quick Heat Treat News Items to Keep You Current

A Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Richard Cammarano has been selected as president and CEO of Plymouth, Massachusetts-based Tech-Etch Inc., which produces precision components and parts.
  • With KKR’s recent acquisition of Hyperion from Sandvik, Ron Voigt will assume the role of Chief Executive Officer of Hyperion, responsible for the strategic direction and operating performance of the company. Mr. Voigt succeeds Johan Israelsson, who is transitioning into a newly created role as Senior Vice President of Strategy and Alliances.
  • Boeing and Embraer recently announced a Memorandum of Understanding to establish a strategic partnership which proposes the formation of a joint venture comprising the commercial aircraft and services business of Embraer that would strategically align with Boeing’s commercial development, production, marketing and lifecycle services operations. Under the terms of the agreement, Boeing will hold an 80 percent ownership stake in the joint venture and Embraer will own the remaining 20 percent stake.
  • With the construction of an 85,000-square-foot facility, Hitchiner Manufacturing Co., Inc., which produces investment castings for the aerospace, defense, and automotive industries, is expanding its New Hampshire operations .

Equipment Chatter

  • Four electrically heated enhanced duty walk-in ovens have been shipped to an automotive parts manufacturer by Wisconsin Oven Corporation, to be used for aging aluminum parts. In addition, Wisconsin Oven shipped an electrically heated three drawer oven to a supplier of the oil and gas industry. The custom drawer oven will be used for preheating tubes and cores.
  • Eighteen furnaces have been shipped to companies in six states in the U.S. and two companies overseas by Ipsen USA during the second quarter. These shipments included multiple atmosphere furnaces, plus the shipment of one of the largest vacuum furnaces Ipsen has ever built, featuring a 210,000-pound (95,254 kg) load capacity. Ten atmosphere box furnaces were shipped to a company in the aerospace industry, while one temper furnace went to a U.S.-based commercial heat treater. Other shipments included three TITAN H2 2-bar furnaces and three TITAN H6 2-bar furnaces.
  • A major US manufacturer of electronic components has placed an order for Despatch PND inert atmosphere ovens with FLW Southeast.
  • Two electric box furnaces have been supplied by L&L Special Furnace Company to a Midwestern machine manufacturer that builds high-speed cutting equipment, tools, and supplies for various industries, including industrial manufacturing, automotive, metal materials, and aerospace.
  • A 950°F (510°C) belt conveyor oven from Grieve, No. 831, has been supplied to a company to be used for heat treating springs.

Kudos Chatter

  • ThermoFusion is the only heat treater in Northern California to maintain Supplier Procedure Approval Requests (SPAR) for carbonitriding, nitriding, malcomizing, and general quench and temper work for Northrop Grumman.
  • Fluxtrol Inc. presented two awards during TPiM 2018. The Student Research Award was presented to Virginia Judge from the Colorado School of Mines, whose research was deemed by judges to be of extraordinary quality and impact to the field of thermal processing. The Academic Research Award/Scholarship was awarded to Professor Bob Cryderman and the Colorado School of Mines for excellence in academic research in the field of thermal processing.
  • Sciaky, Inc., a leading provider of metal additive manufacturing (AM) solutions, recently announced that it achieved qualification with its Electron Beam Additive Manufacturing (EBAM®) process, stemming from the completion of qualification testing performed by Lockheed Martin Space on a multi-year development program to create giant, high-pressure tanks, which carry fuel for satellites.

 

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

A Dozen Quick Heat Treat News Items to Keep You Current Read More »

Auto Supplier Purchase of EBAM System Represents First Asia-Pacific Installation

A leading provider of metal additive manufacturing (AM) solutions announced recently that it delivered an industry-leading Electron Beam Additive Manufacturing (EBAM®) system to the Global Research & Innovative Technology (GRIT) facility of a major Japanese automotive supplier, making it the first Asia-Pacific installation.

Scott Phillips, president and CEO of Sciaky, Inc

Hitachi Metals, Ltd., based in Kumagaya, Japan, purchased the EBAM 110 system from Sciaky, Inc., a subsidiary of Phillips Service Industries, Inc., (PSI). The dual wirefeed configuration included in the system allows for the combination of two different metal alloys into a single melt pool, managed with independent program control, to create custom alloy parts or ingots. Users also have the option to alternate between different wire gauges for finer deposition features (thin wire) and gross deposition features (thick wire) to meet unique part specifications.

Hitachi Metals supports four business segments: specialty steel products, magnetic materials and applications, functional components and equipment, as well as wires, cables and related products.

“Sciaky is proud to extend our industry-leading technology with Hitachi Metals,” said Scott Phillips, president and CEO of Sciaky, Inc. “This is an important milestone for the industrial metal 3D printing market in Japan, and the forward-thinking leaders at Hitachi Metals are blazing a new trail for the Asia-Pacific region.”

 

Auto Supplier Purchase of EBAM System Represents First Asia-Pacific Installation Read More »