Mercury Marine

Mercury Marine Launches Heat Treat Upgrades

HTD Size-PR LogoMercury Marine of Fond du Lac, Wisconsin, recently launched a plan to upgrade its heat-treating capabilities with a move to the low-pressure carburization and high-pressure gas quench system. The new plan incorporates completely automated vacuum heat treating systems.

In the partnership with ECM Technologies, the Nano vacuum heat treating system (pictured above) incorporates 20 bar nitrogen gas quenching along with low pressure carburizing (aka vacuum carburizing). The Nano will operate several different carburizing, hardening, and spheroidizing processes simultaneously.

This change marks a departure from Mercury’s traditional atmospheric carburization and oil quench system while benefiting from advantages that come with vacuum processing:

  • Applies vacuum heat treating in lieu of traditional atmosphere (elimination of intergranular oxidation & highly repeatable process with consistent results)
  • Employs preventive maintenance planning, remote system status access, and facility information systems integration
  • Relocates heat treat from a secondary location to the clean, controlled environment of the machining centers
  • Converts to small batch processing principles to maximize process efficiency
  • State-of-the-art growth with ECM’s advanced system automation and robot capability with load building and breakdown
  • Controls downstream operations by matching incoming dunnage with exiting workpieces
  • Takes advantage of vapor and vacuum-based pre-cleaning technology to remove multiple machining lubricants
  • Incorporates cryogenic and tempering processes within the automated system

The system uses all CFC workload fixtures and ECM’s advanced automation fixture tracking to maintain a precise cycle count to know fixture life. For Mercury, this significantly reduces energy consumption and process cost per piece. Additionally, the vacuum process takes their heat treatment to a near-zero emissions for drivetrain components processed within the system.

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A Dozen Quick Heat Treat News Items to Keep You Current

A Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Joyce Paliganoff (Midwest RSE), Patrick Heiser (Southeast RSE), and Larry Gomez (West/Northwest RSE) were recently hired by Ipsen USA as part of an initiative to double the number of Regional Sales Engineers (RSEs) by year-end.
  • A $9M investment provides needed space for capacity increases for Mercury Marine, which recently opened its 23,500 square foot expansion to its diecasting facility, where the company will manufacture complex blocks, driveshafts, and gearcases for Mercury outboards. In addition, Mercury will add another 4,500-ton die-cast machine giving the company two of the largest of its kind in North America.
  • SPIROL employees, company executives, board members, state representatives, and other honored guests gathered to celebrate the completion of the major expansion to SPIROL’s world headquarters and largest global manufacturing facility located in Northeastern Connecticut.
  • Digital manufacturing company, Protolabs has launched production capabilities for its metal 3D printing service. The new capabilities use secondary processes to improve the strength, dimensional accuracy, and cosmetic appearance of metal parts.

Equipment Chatter

  • A manufacturer in the automotive industry recently purchased an electrically heated enhanced duty walk-in series oven from Wisconsin Oven Corporation. The batch oven will be used for pre-heating racks of plastic parts prior to painting.
  • A leading supplier of high-quality automotive parts commissioned a Brinell hardness testing specialist for a second bespoke system for the intricate inspection of automotive suspension components. The challenge that Foundrax faced was that the hardness test location as specified by the car manufacturer was in an extremely tight space, hemmed in on three sides by vertical sections and almost no test area to work with. As many of these parts are hollow, there is no other position which would be strong enough to allow for a reliable test.
  • A retort box furnace was shipped and installed at the facility of an aerospace components manufacturer based in the southern U.S by L&L Special Furnace Co., Inc. The furnace is used to de-binder ceramic matrix composite components deployed in the aircraft industry. The main function of the furnace is to remove all organics and other materials used in the product prior to placing it in a high-fire vacuum chamber. This de-bindering process is extremely important and allows for a finished product that is not only very strong but also lightweight.
  • No. 824 is a 500°F (260°C), modified universal oven from Grieve, currently used for housing a vertical conveyor system at the customer’s facility. Grieve also shipped No. 797, a 260°F (127°C), clean room cabinet oven, to be used for drying coating on printed circuit boards at the customer’s facility. 
  • Qinghai Zhuofeng New Material Co., Ltd, based in China, recently received shipment of two continuous annealing and processing lines, each with an annual capacity of 110,000 tons, from technology Group ANDRITZ.

Kudos Chatter

  • In 1986, Dave Strand was hired by Wisconsin Oven Corporation as a shop worker. In 2019, he retires as President & CEO of Thermal Product Solutions, LLC, the parent company of Wisconsin Oven. Dave Strand has dedicated 33 years to the continued growth of Wisconsin Oven Corporation.

    Dave Strand 
  • During the HEAT TREAT 2019 conference, Fluxtrol Inc., in conjunction with the ASM Heat Treating Society, will be recognizing and awarding academic researchers and young scientists in the field of thermal processing. Two Fluxtrol/ASM awards will be given, the “Prof. Valentin S. Nemkov Academic Research Award,” and the “Fluxtrol Student Research Award”.
  • In an effort to continually improve the workplace environment for all Employee-Owners, the Pelican Wire leadership team recently announced a new, comprehensive “Paid Family Leave” benefit. This expanded paid-leave benefit includes maternity/paternity leave and leave for primary caregivers of immediate family members with a serious health condition requiring
    full-time care.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com

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End User Insights: Presentations & Panels

Actions and initiatives implemented by OEMs have a significant impact on supplier operations. ITPS/IFCS will feature OEM presentations and panel discussions in both the general session and breakouts to give participants a glimpse into the OEM perspective on manufacturing today and tomorrow.

General Session: OEM Manufacturing Perspective

Susanne Lauda, AGCO
Brian Westfall, Trane

Susanne Lauda, AGCO, and Brian Westfall, Trane

As one of the drivers behind AGCO’s global initiatives for Manufacturing 4.0, Susanne will discuss the agricultural equipment market and the organization’s “Design Anywhere Build Anywhere” strategy.

With more than three decades in product engineering and management, production operations, and leading four plant start-ups, Brian is well positioned to share insights relating to manufacturing and market trends in the commercial HVAC industry.

ThermProcess Breakout: OEM Perspective on the ThermProcess Industry

Chad Spore, John Deere

Chad Spore, John Deere

With over 20 years of experience, Chad has developed extensive knowledge of material and thermal processes used in agricultural and construction equipment applications. He has provided manufacturing and materials engineering support for various thermal processes, including heat treatment, sintering, coating, laser, and welding processes and will speak to thermprocess trends from John Deere’s perspective.

Finishing & Coatings Breakout: OEM Perspective on the Finishing Industry

Anteneh Kebbede, GE Global Research; Chris Misorski, Mercury Marine; Mark Prehar, AGCO

Experts from the aerospace, marine and agriculture industries will share insights on the finishing industry from their perspective including trends, quality/performance requirements, manufacturing technologies, purchasing processes, and more. A moderated discussion will conclude this informative session.

Hotel Discount Rate Deadline

ITPS/IFCS will be held at the InterContinental Hotel Buckhead. A discount rate of $189 is available for attendees. The deadline to take advantage of our group rate is July 11. Click here to book your room today. For complete Summit information, including hotel reservations and to register, visit www.itps-ifcs.com. Call 941-373-1830 with questions.

[button link=”www.itps-ifcs.com” size=”default” icon=”Select a Icon” side=”right” target=”blank” color=”b70900″ textcolor=”ffffff”]Register Now[/button] Save 25% with discount code ED25C.

Heat Treat Today is proud to be a co-sponsor of this event.

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