medical device

World’s Fastest Fan-Driven HIP Supports AM Post-Production

Quintus’ Hot Isostatic Press (HIP)

A U.S. manufacturer in high pressure technology has delivered the world’s fastest fan-driven hot isostatic press (HIP) to Italy’s PRES-X, a start-up established to meet the post-production needs of 3D printed metal components. Its industry focus is on aerospace, space, defense, racing, automotive, packaging, and medical device markets.

Additionally, this HIP model is specifically designed for the additive manufacturing (AM) industry. Installation of the press makes PRES-X the first company worldwide to deploy the fan-driven HIP that was  designed for this application.

The maker of the fan-driven HIP, Quintus Technologies, notes that the model, QIH 60 M URC®, has capabilities which make it possible to eliminate several operations in the AM production line, and thus create a more cost-effective process. A cooling rate of 1500K/minute can be achieved while minimizing thermal distortion and non-uniform grain growth, producing 3D printed parts with optimal material properties.

Andrea Scanavini
CEO and Founder
PRES-X
(photo source: https://www.tctmagazine.com/)

“Our vision is to become the innovation leader within HIP,” comments Andrea Scanavini, CEO and founder of PRES-X. “The QIH 60’s innovative capabilities have already prompted customers to review their parts production methods, even in application areas that have long used more traditional techniques. This is allowing us to see new project starts and growth in orders and revenue despite a very challenging global market situation.”

 

 

 

 

 

 

 

 

 

(photo source:
Lucas Ludwig on unsplash.com)

 

 

 

 

 

 

 

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Element Launches World-Leading Material Testing, PQT Facility

Following significant capex investment, Element Materials Technology has launched its newly expanded and upgraded Cincinnati, Ohio, facility, as one of the largest independent materials testing and product qualification testing (PQT) service facilities in the U.S. The former-Accutek location has expanded to 62,000ft2 and now provides specialist testing to both the aerospace and medical device sectors and houses three of Element’s Global Centers of Technical Excellence delivering critical testing services to these sectors.

Charles Noall, president and CEO of Element, comments: “Our investment at Element Cincinnati marks a significant step towards securing our position as the strategic partner of choice for our clients in the aerospace and medical device industries. We are committed to developing Centers of Technical Excellence across our global platform, allowing us to deliver market-leading technical expertise where needed by our partners, from aerospace primes to leading medical device manufacturers.”

Element Cincinnati is a world-leading ceramic matrix composite (CMC) Center of Technical Excellence, that is equipped with market-leading environmental controls, high temperature facilities (up to 2,400°F) and doubled capacity in CMC testing, to support its major clients in the development of the next generation of aero engines. The laboratory also houses the Element Group’s Center of Technical Excellence in low-cycle fatigue (LCF) testing, which tests aerospace forgings for airframers and their supply chain partners. Finally, the laboratory also contains the group’s medical device testing center of Technical Excellence that offers a comprehensive range of 21 test methods including accelerated aging testing capabilities and mechanical testing for physiological studies for new spine, knee and hip wear simulator evaluations.

Rick Sluiters, Element’s executive vice president, aerospace, comments: “Our investment at Element Cincinnati allows us to act as a strategic partner to primes and OEMs working at the forefront of CMCs for the aerospace sector. The CMC Center of Technical Excellence provides testing services to respond to the industry’s most demanding challenges through the laboratory’s market-leading environmental controls. The increase in quality of environmental controls also gives us a very tight tolerance, allowing for highly accurate measurement of straining of CMCs.

“The investment also enhances the location’s medical device capabilities, with the mechanical, biological and related testing services allowing us to act as a full-service testing provider for clients. Element Cincinnati is a leading center for Medical Device testing and its newly expanded scope of accreditation underlines our commitment to acting in strategic partnership with key clients.”

Element Cincinnati is Nadcap and ISO accredited, as well as having an impressive range of Original Equipment Manufacturer (OEM) approvals, including GE Aviation, Snecma, MTU, Honeywell, Kawasaki Heavy Industries, Rolls-Royce (Germany, U.K., and U.S.), Pratt & Whitney, and Bell Helicopter.

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Cost of Failure: Thermal Treatments Reduce Medical Device Liability

Medical device industry expert witness, John McCloy, founder of Engineered Assurance, discusses what medical device manufacturers need to do to help minimize liability. Thermal processes are among the items discussed.

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