John Deere

Heat Treat Radio #114: Decarbonization Demystified at IHEA’s SUMMIT

Listen as Jeff Rafter, vice president of sales and marketing at Selas Heat Technology and current IHEA president, discusses the upcoming IHEA Decarbonization SUMIMIT with Doug Glenn. Scheduled for October 28-30 in Indianapolis, Indiana, the summit will address the challenges and opportunities of decarbonization for manufacturers. Jeff highlights IHEA’s nearly 100-year history in industry education. The event will feature keynote speakers from the DOE, Oak Ridge National Laboratory, and John Deere, with a mix of technical and business content aiming to provide practical strategies for energy management and sustainability. Learn more in this episode of Heat Treat Radio, and learn more about this episode sponsor, IHEA, and their event at summit.ihea.org. 

Below, you can watch the video, listen to the podcast by clicking on the audio play button, or read an edited transcript.




The following transcript has been edited for your reading enjoyment.

The IHEA Decarbonization Summit (01:03)

Doug Glenn: Jeff, when and where is the summit? And what was the driving force behind deciding to do this event?

Jeff Rafter: The IHEA Decarbonization SUMMIT will be at the Conrad Hotel in Indianapolis, Indiana, beginning on Monday, October 28, and ending Wednesday, October 30.

The drive to create this event arose because the IHEA membership had often commented on, and lamented, the frequent inquiries they get from the client base across all sectors of manufacturing; clients are looking for clarification on the ongoing changes of the U.S. energy infrastructure and, specifically, how to manage the requirement to reduce carbon dioxide emissions.

There is a lot that is changing quickly in the U.S. energy infrastructure around renewables, electrification, and low carbon fuels. he IHEA board felt that it was essential to assist manufacturing members by trying to clarify these topics in an interesting event that presented the information objectively and provided a diverse array of all the decarbonization pathways available to manufacturers today.

IHEA’s Qualifications (02:36)

Doug Glenn: For those who might not know what IHEA is, what makes it uniquely qualified to present such a summit?

Jeff Rafter: I am proud to say that IHEA is a very unique organization. Many trade organizations do not have the long-standing success in supporting members that this organization has. The composition of IHEA, which is close to 100 years old, was originally made up of heating appliance and heating component manufacturers, who have spent most of our history focused on industry education as a service to all the member companies.

We felt that this was the perfect organization to take up the topic of sustainability and decarbonization because we are education focused. From that background and that bias, we are leveraging thousands of years of experience over a broad array of manufacturing options from traditional fossil fuels through electrification. Our member companies provide a very strong basis to deliver real-world examples of how to deal with reducing CO2 emissions.

Doug Glenn: And if I am remembering correctly, IHEA actually has a standing history of cooperation and working with the DOE on different things in the past, correct?

Jeff Rafter: Very good point, Doug. If you look back in history, before “CO2 reduction” and “decarbonization” became buzzwords, we spent a lot of similar efforts working with government organizations, research laboratories, and third-party organizations around topics of NOx reduction and trying to create a cleaner basis of industrial, manufacturing, and energy. In addition, we have always spent our time helping with business concerns regarding efficiency, not only operating successfully heating processes and appliances, but also making manufacturing more cost effective.

Keynote Speakers (04:44)

Doug Glenn: And speaking of the DOE, I see that there are some pretty high-profile speakers coming. The keynote speaker is Dr. Avi Shultz, from the U.S. DOE, and he is on the Industrial Decarbonization Initiative. Other speakers include Paulomi Nandy from Oak Ridge National Lab, Jeff Kaman from John Deere, and Tim Hill from Nucor. Can you give us a sense of what these folks will be talking about?

Jeff Rafter: Doug, we are very excited to have the diverse mix of speakers that will make up the summit presentations. With Dr. Schultz and Miss Nandy, we are very excited to be providing a third-party opinion — government organizations and research laboratories — and they will be presenting on their views of the trends for the future of sustainability and decarbonization.

When we move to some of the other presenters like Tim Hill from Nucor and Mr. Kaman from John Deere, we also wanted members and attendees to take away from the summit real-world experience. These are not imagined or planned changes. We wanted companies that had actual experience with decarbonization — who had even taken actions towards net-zero positions — to share with attendees exactly how they approached the challenges.

Because, of course, some of the issues around sustainability are that it comes at a cost.

And how do you fund that? How do you research that? Where do you look for grants, and how do you make the business case towards decarbonization or any sustainability action for that matter?

Finally, adding to those two bodies of participants, we have a number of presenters speaking about real-world solutions today. IHEA’s view on decarbonization and sustainability is that there is a very broad set of pathways that you can take today with inexpensive, readily available technologies all the way out to longer term solutions like full electrification of processes.

There is more than one way to approach this challenge and do the responsible thing in manufacturing, which is to address our CO2 production globally.

Is Electrification the Only Answer? (07:25)

Doug Glenn: You mentioned electrification. When people hear decarbonization or sustainability, they often think electrification. There may be a lot of people listening saying, “I am primarily combustion. Should I be going?” Are only electrification solutions going to be presented? Or are combustion solutions going to be presented as well to help with the decarbonization?

Jeff Rafter: The answer to that question is, “Yes, you should be going, regardless of whether your focus and your background is in traditional fossil fuel combustion or electrification.”

The summit will contain a very balanced approach of different technologies, presented with no bias. The goal of this summit is providing education to help business leaders make better decisions around their energy management and their environmental concerns.

With that said, when we look at the body of what is available in the agenda, electrification is an important topic. But as a lot of people recognize, some portions of electrification are just relocating to a different fossil fuel further away from the point of use whilst other electrification options linked to renewable energy sources truly can come close to net-zero production of CO2.

IHEA’s view is that there are many sustainability pathways that we can all investigate or pursue.

Some pathways maintain fossil fuel basis. Some industrial processes will be challenged to move to an electric heating source. And then for other processes, electrification is the cat’s meow. So it is that broad sweep of diverse technologies that everyone needs to be educated on to make better decisions when the time comes.

Who Should Attend the Summit? (09:21)

Doug Glenn: How technical will the summit be; do I need to know heavy engineering, metallurgy, and things of that sort? And who should come?

Jeff Rafter: Traditionally, a lot of IHEA’s educational content has been directed at a technical audience; it was technical education about how various energy sources and heating appliances work, how to comply to code, and how to approach the application of that equipment safely. In this particular summit, we have changed course a bit in that we did not want this event to be a technical conference.

The idea of this summit was to make it a business conference because that is where most of the challenges exist when we look at sustainability efforts.

The content that will be presented is a pleasant mix of some technical topics because we have to get a rudimentary understanding of how these different technologies work. However, we are spending just as much time in the presentations addressing business concerns: How do you fund these various actions? Where can you find available grants? What are real-world examples of how other companies have approached sustainability or have begun an initiative internally? How do you get the support and the decision-making decided while moving in the right direction? When you look at the agenda that will be posted on the IHEA website, you will see that the topics range broadly from some technology presentations to real-world business concerns and how to make those business decisions.

Agenda for IHEA Decarburization Summitt, Monday – Wednesday, October 28-30, 2024, in Indianapolis, Indiana

Doug Glenn: How much fun have you had putting this summit together?

Jeff Rafter: I would happily report it has been a tremendous team effort.

I am very proud to say that a lot of IHEA member companies and third parties have stepped up to help us construct this event. We are really looking forward to it being a valuable event that provides a lot of information and important takeaways for participants.

Doug Glenn: I know you have put a lot of work into it. I have watched you do this over the last year and a half, and you have done a great job coordinating it.

Closing Remarks (12:34)

Jeff Rafter: I would just like to say in closing, for anyone who is thinking about coming to the IHEA Decarbonization Summit, please do. This is a very important topic for manufacturers, and you really need to take the approach of not waiting. It is time to get in front of changes in our energy infrastructure and the need to decarbonize some manufacturing processes. This is a great way to get educated and start your plan.

Doug Glenn: And I did remember one other motivation: If you are looking to stay at the hotel where the summit is held, the cutoff date for the hotel (you can still get into the summit even if you do not hit this cutoff date) is October 7th. So anyhow, appreciate it. Jeff, thanks very much for your time.

About The Guest

Jeff Rafter
Vice President of Sales and Marketing
Selas Heat Technology Company, LLC
Source: Selas Heat Technology

Jeff Rafter is vice president of sales and marketing for Selas Heat Technology in Streetsboro, Ohio, and has a rich history in the combustion industry, including Maxon Corporation. Jeff has 31 years of industrial experience in sales, research and development, and marketing; combustion application expertise in process heating, metals, refining, and power generation; and 13 years of service on NFPA 86 committee. He holds patents for ultra-low NOx burner design. Additionally, his company, Selas, is an IHEA member, and Jeff is the current president of IHEA as well as one of the driving forces/coordinators behind the upcoming Decarbonization Summit at the Conrad Hotel in Indianapolis, October 28-30.

Contact Jeff at jrafter@selas.com.


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Fringe Friday: 3D Printing Premium Performance Tractor Valves

Click to watch the helpful video for the topic
Source: John Deere UK IE/YouTube

Source: Forbes

Sometimes our editors find items that are not exactly "heat treat" but do deal with interesting developments in one of our key markets: aerospace, automotive, medical, energy, or general manufacturing. To celebrate getting to the “fringe” of the weekend, Heat Treat Today presents today’s Heat Treat Fringe Friday best of the web article that investigate the success of 3D printing an engine part for John Deere.

In collaboration with GKN Sinter Metals, the project team was able to develop, qualify and introduce the Thermal Diverting Valve 3.0. – a stainless steel component in the fuel system. This is the company’s first 3D printed metal part in production. Using this production method, results are showing significant cost savings and less materials usage. R&D phase worked to develop a part that would outperform, in cold weather, the current valve. Testing in the lab and in the field have gone well; other projects could benefit including printing of replacement parts.

Thermal Diverter Valve 3.0 prototypes
Source: John Deere UK IE/YouTube

An excerpt: "The new thermal diverter valve on the latest versions of John Deere 6R and 6M tractors isn’t just an innovative application of increasingly accessible metal 3D printing technology, it’s the culmination of about two years of R&D."

Source: Forbes


Find heat treating products and services when you search on Heat Treat Buyers Guide.com


 

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Heat Treating Show Update: Furnaces North America, the Virtual Show

Given the nature of this year's Furnaces North America (FNA) show, we are bringing updates from the event to you. What happened? What did they cover in the technical sessions? Who showed up? What is it like navigating a virtual platform? Learn about how the second day of the event went in the article below.

If you have any videos, images, or thoughts from this year's event, email them to editor@heattreattoday.com!


Who's Who: Live Session

The live session on the second day was an enlightening look to the future as Tom Morrison of the Metal Treating Institute, Cory Padfield of American Axle & Manufacturing, and Chad Spore of John Deere discussed, "What's Next in Heat Treating For Aerospace, Automotive & Agriculture."

From left to right: Chad Spore, Cory, and Tom Morrison sit down to talk about the "next thing" in industry. (Source: screen shot at FNA 2020 Virtual)

The audience heard Tom talk about how millions of dollars can be taken out of the heat treat supply chain with the advent of 3D printing, followed by Chad's assessment of current developments in the world of agriculture.

Cory shared that changes in the heat treat design within the automotive industry may look like "a shift [in the heat treat processes] from cast iron parts which have been used in automotive to steel that may need heat treatment, or heat treated cast iron, like austempered iron." He also noted that there will "definitely" be more salt quenching in the future for precision components. Furthermore, as heat treat moves away from traditional steel usage, aluminum will continue to be the material of choice. Looking to the future, Cory says to focus on part-to-part variation within the automotive industry.

Chad honed into the matured state of affairs with Industry 4.0, particularly with service components with lower volume output and needs a quicker turn around. Additionally, he talked about "measuring the green-part prior to heat treating" while using data tracking systems in order to minimize material waste to create a more specialized process. "Technology is key part...the connectivity between your equipment and the manufacturing processes is going to be a key aspect to utilize within the heat treating industry."

Check out today's schedule here.


Technical Sessions

These sessions are available 24/7 at the Furnaces North America Show. Be sure to stop by the speaker's chat room to follow-up on their talk! Note: You must register to attend Furnaces North America the Virtual Show in order to view these sessions. Click HERE.

  • Matt Clinite
    Ipsen USA

    Matt Clinite from Ipsen shares 5 basic principles for vacuum furnace peak performance in his session "Vacuum Furnace Best Practices for Greater Reliability and Efficiency." He recommends that we "kick the tires to make sure it is running well!" But truly, Clinite offers great advice to check the status of a seemingly perfectly fine, operational vacuum furnace. Within his 5 steps, he notes 3 signs to look for in the hot zone including checking for degrading insulation and bare steel showing through. Listen to more of his great illustrations ("furnaces are a bit like children") and follow up with him today in the FNA chat. Technical Session HERE

  • Jenna Alder
    AFC-Holcroft

    Jenna Alder over at AFC-Holcroft. "Getting it Done Right: Manage Equipment Maintenance and Alarms with Integrated Software Solutions." Computerized Maintenance Management System alleviates the pressure of remembering and tracking every detail of maintenance processes. Alder emphasizes that should any operation go into lapse or run into error, the computerized system can track where a task was incomplete and when a task needs to be performed. More technical abilities of this type of system are elaborated in Alder's technical session. Watch it, and catch up with her today! Technical Session HERE.

  • Dan Herring
    Herring Company

    "How Predictive Maintenance will Increase Your Profit Margins": Dan Herring -- you were waiting for us to mention him! -- talks about predictive (or preventative) maintenance that come in all shapes in sizes. Two distinct styles of maintenance practices? "Planned Preventative Maintenance Programs" (plan-execute-evaluate-revise) or "Repair As Needed Strategies" A key take-away: "Neither [maintenance style] has been proven to show a distinct cost advantage over the other," but the style of planned programs optimizes production demands of manufacturing. Technical Session HERE.

Check out today's schedule here.


Navigating the Virtual

Take advantage of...

  • AFC-Holcroft’s exhibit features a brief “How Heat Treat Are You” quiz.  Those who answer all the questions correctly are eligible for some really nice prizes! (Yes, another prize option!) Go to their booth HERE.

    Screen capture from the FNA 2020 Virtual booth highlighting the bio section
  • (Again, stealth mode...) Check out the company bios to get the most out of your visit. These are great ways to learn if this is a company that you can do business with after the event.

Videos etc.

  • Personal booth videos featuring drone footage (AFC-Holcroft) and golfing (Super Systems)
  • Live Sessions can be accessed in the FNA after the are broadcasted, but attend live so that you can chat with other viewers and speakers.
  • Technical walk-through of personal product are frequently shared on the front of an FNA booth. (Azbil North America, Inc.)

 


Looking for live updates of the event? Check out our social media pages @HeatTreatToday on Twitter and LinkedIn to see the current happenings. Search #HeatTreatToday and #FNA2020 to watch our content!

(photo source: Gert Aldman from pixabay.com)

 

 

 

 

 

 

original content

 

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The Class of 2019 40 Under 40: Miguel Fajardo & Tony Marton

Heat Treat Today is privileged to oversee the 40 Under 40 recognition awards highlighting a group of young, up-and-coming talent in the North American heat treat industry every year. This year’s Class of 2019 is no disappointment–a group of industry elite, significant contributors to the heat treat market.

Every couple of weeks we highlight two of the current class of recipients. This week we introduce Miguel Fajardo of John Deere and Tony Marton of The Timken Company.


Name: Miguel Fajardo

Company: John Deere

Position: Heat Treat & Fabrication Manufacturing Engineer

Miguel is responsible for the development of heat treatment manufacturing lines at John Deere Mexico and has collaborated with different John Deere sites around the globe on developing better heat treatment processes. He is currently enrolled on several HT symposiums and participating on a 6sigma contest for heat treatment lines. Day to day, Miguel demonstrates his commitment to heat treatment processes, seeking cost reductions and improvements to product quality, using tools like 6sigma. He has experience in a materials laboratory performing failure analysis, mechanical testing, and metallographic tests. He is a reference within the company in technical knowledge. His responsibilities are not limited to heat treatments; he is also in charge of forging and hardfacing processes, as well as machining and turning, where his materials knowledge has helped close gaps and and reduce costs. Today the John Deere factory that employs Miguel is on path to become a global excellence center for heat treatment manufacturing to support all John Deere sites in the world.

Nominated by: John Deere


Name: Tony Marton

Company: The Timken Company

Position: Senior Metallurgical Engineer, Process Design & Development

Tony is dedicated to building his existing knowledge and to applying his experience of heat treat manufacturing to the Timken bearing business. Since joining the team in late 2017, he has assumed new responsibilities quickly and dedicates his time to learning more about the bearing business. He is currently working on strategic plans to implement new heat treat processes for the company at several global manufacturing locations. He also is working on analyzing the heat treated dimensional results of specific product portfolios to develop rules for the growth and variation within various heat treat processes. He performs these analyses quickly and provides direction for engineering and supplier quality to help improve product results. In addition to his projects at work, he has been very involved in 2 of the company’s 4 Associate Resource Groups that all collaborate to improve the Diversity & Inclusion of the associates worldwide. Tony is also a high school volleyball coach and plays competitive volleyball in his spare time.  Tony is a well-rounded associate who has been a great benefit to his team and to The Timken Company.

Nominated by: the Timken Company


Read more about the feature at Heat Treat Today’s 40 Under 40 resource page and find out more about each of this year’s winners by clicking on their image. To nominate someone for the Class of 2020 40 Under 40, please click here.

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John Deere to Heat Treat Execs: “Keep Innovating”

Doug Glenn, Publisher, Heat Treat Today
Doug Glenn, Publisher, Heat Treat Today

A special report from Heat Treat Today publisher, Doug Glenn.

 

 

 

 

Mr. Chad Spore, John Deere, speaking on “OEM Perspective on the ThermProcess Industry”

Chad Spore, materials engineering supervisor for John Deere, addressed the assembled guests of the International ThermProcess Summit, in Buckhead, Georgia, on the first day of the event, Tuesday, July 31, 2018. The presentation, which included encouragements to other manufacturers with in-house heat treating as well as industry suppliers to continue to innovate, was received with great interest by the nearly 100 attendees at this 2nd biennial event.

Omar Nashashibi, The Franklin Partnership, spoke on "Trump's Washington: The New Normal?"
Omar Nashashibi, The Franklin Partnership, spoke on “Trump’s Washington: The New Normal?”

The attendees also enjoyed an excellent presentation from Omar Nashashibi. Mr. Nashashibi, as a-politically as possible, presented an excellent perspective on the first years of the Trump Administration. Whether you like Trump or not, Mr. Nashashibi made it clear that Trump was doing something that no other president has done in quite some time — he’s fulfilling all of his campaign promises to one degree or another. It was a balanced presentation with many positives and negatives.

Dr. Amber Selking, Selking Performance Group will be speaking on "Driving Consistent Performance Excellence"
Dr. Amber Selking, Selking Performance Group will be speaking on “Driving Consistent Performance Excellence”

The two-day event concludes today with keynote speaker and event emcee, Dr. Amber Selking of the Selking Performance Group, giving a presentation on “Driving Consistent Performance Excellence.”

The event, sponsored by the Industrial Heating Equipment Association (IHEA), and supported  by media sponsors Industrial Heating and Heat Treat Today, featured an impressive lineup of speakers and was well received by attendees.

For more information on the event, visit www.itps-ifcs.com.

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End User Insights: Presentations & Panels

Actions and initiatives implemented by OEMs have a significant impact on supplier operations. ITPS/IFCS will feature OEM presentations and panel discussions in both the general session and breakouts to give participants a glimpse into the OEM perspective on manufacturing today and tomorrow.

General Session: OEM Manufacturing Perspective

Susanne Lauda, AGCO

Brian Westfall, Trane

Susanne Lauda, AGCO, and Brian Westfall, Trane

As one of the drivers behind AGCO’s global initiatives for Manufacturing 4.0, Susanne will discuss the agricultural equipment market and the organization’s “Design Anywhere Build Anywhere” strategy.

With more than three decades in product engineering and management, production operations, and leading four plant start-ups, Brian is well positioned to share insights relating to manufacturing and market trends in the commercial HVAC industry.

ThermProcess Breakout: OEM Perspective on the ThermProcess Industry

Chad Spore, John Deere

Chad Spore, John Deere

With over 20 years of experience, Chad has developed extensive knowledge of material and thermal processes used in agricultural and construction equipment applications. He has provided manufacturing and materials engineering support for various thermal processes, including heat treatment, sintering, coating, laser, and welding processes and will speak to thermprocess trends from John Deere’s perspective.

Finishing & Coatings Breakout: OEM Perspective on the Finishing Industry

Anteneh Kebbede, GE Global Research; Chris Misorski, Mercury Marine; Mark Prehar, AGCO

Experts from the aerospace, marine and agriculture industries will share insights on the finishing industry from their perspective including trends, quality/performance requirements, manufacturing technologies, purchasing processes, and more. A moderated discussion will conclude this informative session.

Hotel Discount Rate Deadline

ITPS/IFCS will be held at the InterContinental Hotel Buckhead. A discount rate of $189 is available for attendees. The deadline to take advantage of our group rate is July 11. Click here to book your room today. For complete Summit information, including hotel reservations and to register, visit www.itps-ifcs.com. Call 941-373-1830 with questions.

[button link=”www.itps-ifcs.com” size=”default” icon=”Select a Icon” side=”right” target=”blank” color=”b70900″ textcolor=”ffffff”]Register Now[/button] Save 25% with discount code ED25C.

Heat Treat Today is proud to be a co-sponsor of this event.

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