Hiperbaric

13 News Chatter to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 13 news items, featuring Solar Atmosphere‘s all-metal hot zone furnace expansion, Ipsen USA‘s successful reaccreditation of its calibrations lab, Ryerson Holding Corporation and Olympic Steel Inc.’s merger, and more!


Equipment

1. Three aluminum melting furnaces at a Novelis site in Voerde, Germany, were updated to achieve a more than 40% reduction in carbon footprint and significantly lower gas consumption. This project marks an important step forward in the decarbonization of industrial processes. The upgrade includes Fives’ North American® regenerative technology.

2. Two SECO/WARWICK EV/CAB lines will be installed for a major manufacturer of heat exchangers for trucks, passenger cars, and new energy technologies. The furnaces are designed to meet the stringent requirements of the automotive industry for the production of commercial vehicle components. The installation will occur at two in-house heat treat locations for the Chinese manufacturer: one in Mexico and the other in China. 

3. Solar Atmospheres expanded its operational capacity with an additional all-metal hot zone furnace. The new system significantly expands the company’s capacity to heat treat highly sensitive materials such as precipitation-hardened stainless steels, nickel-chrome-based superalloys, titanium, and niobium. The new unit is installed at their Hermitage, Pennsylvania facility and will meet the stringent demands of the aerospace and medical industries. 

4. Alleima, a manufacturer of steel components and special alloys, will receive a new tube annealing furnace from SECO/WARWICK. The electric atmospheric furnace line is intended for bright annealing of high-alloy tubes and will be used in the production of nuclear applications components. This sale marks the heat treat solutions manufacturer’s 5,000th furnace sale. 

5. Tenova HYL, a Tenova company leader in direct reduction, has successfully started up its ENERGIRON Zero-Reformer DR Micro-Module at Empresa Siderúrgica del Mutún, in Santa Cruz, Bolivia, producing the first direct reduced iron (DRI) on October 7. This milestone of the contract signed with Sinosteel Equipment and Engineering (a global Chinese EPC contractor specializing in industrial engineering, equipment supply, and turnkey project delivery across the mining, metals, and infrastructure sectors) is a significant step in the companies’ long-standing cooperation. 

Company & Personnel

6. The Atmosphere Group will carry out business for the Region Americas under a new name: Aichelin Americas. Marty Poljan will continue to lead the region as president and CEO of Aichelin Americas. Tracy Dougherty has been promoted to president of Sales & Service and Paul Oleszkiewicz has been promoted to president of Operations. Subsidiaries of the group include AFC-Holcroft, Atmosphere Heat Treating, Inc., Austemper Inc., and Nitrex NTS (Nitrex, G-M Enterprises, and UPC-Marathon).

7. Ryerson Holding Corporation, a value-added processor and distributor of industrial metals, and Olympic Steel, Inc., a U.S. metals service center, announced that they have entered into a definitive agreement to merge. The merger will enhance the combined company’s presence as the second-largest North American metals service center and will bring Olympic Steel’s complementary footprint, tempering capabilities, and heat treated product offerings into Ryerson’s network of value-added service centers.

8. Hiperbaric presented on advanced HIP at Formnext.

9. Aalberts surface technologies announced the official opening of a brand-new 12,000 m² surface treatment production hall in Tatabánya. The event was honored by Levente Magyar, Deputy Minister for Foreign Affairs and Economic Relations, along with local parliamentarians, partners, and clients.

10. Wirco recognized Chad Haines, projects manager at the company, for 18 years with the company.

Kudos

11. Ipsen USA announces the successful ISO/IEC 17025:2017 reaccreditation of its calibrations lab, ensuring continued certification of inspection equipment used by their field service engineers to calibrate heat treating systems across the U.S. and worldwide. The reaccreditation directly supports industries such as aerospace and medical, where calibrated instruments are critical in producing high-precision parts. 

12. Global Metal Finishing has successfully passed its Nadcap audit and officially received its Nadcap re-accreditation. In addition, they’ve also obtained their AC7004 Nadcap Aerospace Quality System certification. 

13. PhD candidate Noah Kantor and undergraduate research assistant Richard Chen, both from Worcester Polytechnic Institute’s Center for Heat Treating Excellence (CHTE), took first place in the annual ASM Strong Bar Competition. Participants were challenged to design a heat treatment for SAE-9254 spring steel aimed at maximizing bend strength. 



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HIP: Technology that Takes Components into Space 

Hot isostatic press (HIP) processing is a manufacturing technology used to densify metal and ceramic parts to improve a material’s mechanical properties. It is based on applying high levels of pressure (up to 2,000 bar/200Mpa) and temperature (up to 3632°F (2000°C)) through an inert atmosphere in order to densify parts and components, mostly of metallic and ceramic material, and to give them improved mechanical properties.  

HIP technology has become the decisive tool for aerospace parts and components to certify materials and parts with the strictest quality and safety controls. These developments require highly advanced, complex, and processed materials capable of withstanding the demanding work they will be subjected to.  

There are strategic materials and components in the space sector that can only be manufactured by advanced manufacturing in a specific way. Rubén García, project manager of HIP at Hiperbaric, noted that “These developments need very advanced, complex, and processed materials that are capable of withstanding the demanding work they will be subjected to. Therefore, advanced processes are needed to ensure and certify that these materials can be part of a satellite or rocket.” In addition to elements that form part of satellites and rockets and their respective engines, turbomachines, burners, and more intended for space also see benefits from HIP processing. 

Rocket engine treated by HIP Technology
Source: Hiperbaric

An X-ray inspection of each part evaluates the suitability of the component and ensures that it will not fail during the combustion process. “If we find any pores in the part, they are repaired with HIP technology, which repairs and densifies the component,” explains García. The HIP technology supplier uses Fast Cooling technology to cool materials very quickly, especially in materials whose capabilities may be impaired if they are not cooled quickly.  

Emphasizing how HIP is the key that takes components to space, García describes, “The more complex qualification components are required to go through a HIP process to ensure that the component will not fail. Materials engineering and the metallurgical process are closely tied to these innovations to ensure what some processes can’t do 100%. That is where HIP becomes our best ally.” 

Hiperbaric has devoted a HIP press for its HIP Innovation Center in Spain for companies worldwide for the purpose of investigating and developing HIP products with a particular focus on the aeronautical sector. Here, companies will find the help and knowledge required to achieve success.

About the Expert: 

Rubén García Reizábal
HIP Project Manager 
Hiperbaric

Rubén García Reizábal is an industrial engineer with a master’s degree in Material Components and Durability of Structures and has recently obtained his PhD. After his first stage in Hiperbaric, where he held the position of Quality Manager, he has been working as project manager of several R&D projects for more than 11 years. In this role, he leads all the actions of the Spanish-based company related to its hot isostatic pressing (HIP) business line, including R&D and business development efforts. 

Contact Rubén at r.garcia@hiperbaric.com

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