Harbison Walker International

A Dozen Quick Heat Treat News Items to Keep You Current

A Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Lars Jonsson has been appointed new employee representative to the Bulten AB board for a term of office of three years. Lars has been employed at Bulten’s plant in Hallstahammar since 1984 where he has worked as a machine operator until two years ago when he switched to tool maker. Bulten is a supplier of fasteners to the international automotive industry.
  • Paulo’s Cleveland division is expanding to add 50,000 sq ft, allow for the installation of more vacuum heat treatment furnaces, and provide optimized flow of work through the facility. The Cleveland plant primarily serves the aerospace, power generation, and agriculture industries and specializes in precise high-temperature vacuum heat treatment and brazing of nickel-based superalloys.
  • James R. Darsey, executive vice president of raw materials for Nucor Corporation announced his upcoming retirement after more than 39 years of service with Nucor.  Effective June 10, 2018, Craig A. Feldman will be promoted to the role of executive vice president of raw materials.  Mr. Feldman began his career with the David J. Joseph Company (DJJ) in 1986 and stayed with the company, becoming president of DJJ in 2013. When DJJ was acquired by Nucor in 2008, Feldman became a vice president and general manager of Nucor Corporation.  Upon his promotion to EVP, Mr. Feldman will retain his role as president of DJJ.
  • Dr. Steve Offley recently joined Phoenix Temperature Measurement as Product Marketing Manager, bringing over 21 years of experience in the industrial process temperature monitoring industry. Besides promoting and marketing PhoenixTM’s temperature monitoring productions, Dr. Offley will focus on development of new and innovative processes temperature-monitoring solutions.
  • Solar Atmospheres of Western PA recently installed a second machining center to support its newest service for customers – tensile testing. By adding a brand new fully programmable 8100 RPM Haas VF2 milling center, Solar is now able to support the machining of flat tensile specimens. This machining ability fully complements the function of the 10,000 PSI hydraulic jaw that is an integral component of the Tinius Olsen 300SL tensile machine. These massive hydraulic jaws can grip either threaded round or flat specimens.

Equipment Chatter

  • A 750°F (399°C), gas-fired cabinet oven was recently supplied by Grieve Corporation to be used for baking radiator cores at the customer’s facility. The workspace dimensions of this oven, the No. 1046, measure 80″ W x 88″ D x 18″ H, with a 76″ wide x 76″ long, 750 lb. capacity pneumatic operated rollout shelf with an insulated plug to seal doorway opening.
  • An intermediate-sized front-loading box furnace was recently delivered to the Canadian Government Forestry Division. L&L Special Furnace Co., Inc., equipped the furnace, which meets Canadian electrical standards, with an atmosphere-sealed case for use with inert gas to displace oxygen and minimize surface de-carb. It is purged with inert gas prior to loading and the parts are then heated under a controlled atmosphere. There is a 1″ NPT survey port located on the right side of the furnace employed for calibration and uniformity surveys.
  • An aerospace and defense company recently purchased a rotary hearth furnace to heat treat state-of-the-art equipment, specifically to process specialized gears for helicopters. Ipsen plans to deliver the rotary hearth furnace early next year.

Kudos Chatter

  • Advanced Heat Treat Corp. recently reported that its Iowa (MidPort-Corporate Office and Burton Ave, Waterloo) and Michigan locations have successfully transitioned from ISO/TS 16949:2009 to ISO 9001:2015 / IATF 16949:2016.
  • Stock Drive Products/Sterling Instrument (SDP/SI) has also announced that it meets all certification requirements of the new ISO 9001:2015 + AS9100D standard, maintaining processes that provide superior components and assemblies with detailed quality reporting.
  • Harbison Walker International (HWI), based in western Pennsylvania, adds its announcement to the mix, reporting that its Thomasville, Georgia, monolithic/precast facility recently became the first of the company’s North American locations to earn ISO 9001:2015 certification, followed by HWI’s South Shore, Kentucky, plant becoming the first refractory brick manufacturing plant in North America to achieve the same status. Both plants achieved this quality system recognition based on the recommendation of SRI Quality System Registrar.
  • Rio Tinto celebrates the distinction of being the first company in the world to receive certification under the Aluminium Stewardship Initiative (ASI), the highest internationally recognized standard for robust environmental, social and governance practices across the aluminum lifecycle of production, use, and recycling. The certification follows an independent third party audit and covers a range of operations, from bauxite mining to alumina refining, aluminum smelting, the creation of value-added products, transformation and recycling, and associated activities. Rio Tinto’s five aluminum smelters, the Vaudreuil refinery, casting and spent potlining treatment centers, and associated infrastructure such as power, port and railway facilities in Quebec, Canada, have been certified, along with the Gove bauxite mine in Australia.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

A Dozen Quick Heat Treat News Items to Keep You Current Read More »

New Monolithic Refractories Manufacturing Facility to be Built in Ohio

The Point Industrial Park in South Point, Lawrence County, Ohio will be the location for the construction of a new, state-of-the-art monolithic refractories manufacturing facility by Harbison Walker International. The site is subject to completion of the company’s due diligence and finalization of one additional grant application that is in process.

Citing monolithics as a growth area, HWI announced in February 2017 that it is investing $30 million to build a technologically advanced monolithics plant as the next step in its strategy to continuously improve performance and respond to customers’ needs. The new facility will be one of the most technologically advanced refractories plants built in the U.S. and will be operational by early 2018.

The Point: Unique Location and Amenities

“Unlike any other location, The Point offers unique transportation, logistics and business amenities that combine to create an ideal and cost-effective match for the requirements of our new facility. The intermodal transportation features at The Point will ensure efficient delivery of raw materials from nearby suppliers and finished products to customers. The site offers efficiencies that are simply not possible elsewhere,” said Douglas Hall, senior vice president, Integrated Supply Chain, HarbisonWalker International.

Further, the close proximity to suppliers, a supporting infrastructure, incentives, and the potential for long-term partnerships in the area led to the location selection, according to Hall.

“HarbisonWalker International’s progressive attitudes, commitment to its workforce and customers, and emphasis on quality and technology are a perfect fit with our overall approach. We’re so pleased to welcome such an exciting and dynamic company to The Point,” said Bill Dingus, executive director of the Greater Lawrence County Area Chamber of Commerce and the Lawrence Economic Development Corporation (LEDC), developers of The Point.

Encompassing 500 acres and located in Ohio River Valley in the northern Kentucky / southern Ohio region of the United States, The Point is one of Ohio’s fastest-growing industrial parks. The site is strategically positioned to provide HarbisonWalker International with the capability to move its monolithics from the southern-most point in Ohio to any location around the globe.

Set on the section of the Ohio River that is the largest weight/volume inland port in the United States, The Point invested $4.5 million to build a port that offers a direct link to destinations around the world at the lowest possible price.

Businesses residing at the Point also benefit from the only public rail and truck scales in the area, a utility and road infrastructure built for heavy manufacturing, a four-lane rollout to Interstate 64 and competitive incentive programs. In addition, plans are well underway for a $20 million wellness center to serve employees at The Point and an R&D facility that presents opportunities for future partnerships.

“We are delighted that HarbisonWalker International chose South Point for its new state-of-the-art monolithic refractories manufacturing facility. The site’s excellent road, river and rail transportation assets were a major factor in the decision to make the investment here”, commented John Molinaro, president and CEO of the Appalachian Partnership for Economic Growth (APEG), the region’s JobsOhio partner.

The New Plant: HWI’s Advanced Monolithic Refractories

With a history that spans more than 150 years, HarbisonWalker International (HWI) has created many of the refractory industry’s most significant technologies.

Monolithic refractories (those which can be molded or shaped for a variety of requirements) pose one of the strongest product growth categories for both HWI and the industry. For HWI, the new state-of-the-art plant will enable the company to further elevate product quality and consistency, and it illustrates the company’s forward-thinking strategy to harness new technology and invest for future growth.

HWI expects initial capacity at the new monolithic plant to be approximately 80,000 metric tons per year. The plant will feature new state-of-the-art automation and technology, and will utilize new lean techniques throughout its operations to maximize material flow efficiency and production. It will employ highly-trained and highly-skilled technicians and staff in a team-based environment. In addition, the facility will introduce advanced packaging technologies that are new to the North American market.

Groundbreaking for the new facility is expected to occur in early summer, 2017. Additional details about the new facility and construction plans will be announced as they become available.

New Monolithic Refractories Manufacturing Facility to be Built in Ohio Read More »