Franz Rotter

Special Steel Plant in Kapfenberg, Austria, to Boast Fully Automated Melting System

 

Franz Rotter, head of the High Performance Metals Division

Since the official groundbreaking ceremony in April 2018, preparations for the construction of the world’s most advanced special steel plant in Kapfenberg, Austria, have been progressing rapidly. By awarding the contract for the electric arc furnace, the converter, and the secondary metallurgical systems—which represent the technological core of the plant—voestalpine has taken another important step in realizing the project.

The SMS group, based in Düsseldorf, Germany, will be responsible for the engineering, process technology, and start-up of the fully automated melting system, which will begin production in 2021.

“Awarding the contract for the supply of the main melting units, which represent around one-third of the total investment volume, lays the technological basis for the new special steel plant,” said Franz Rotter, member of the management board of voestalpine AG and head of the High Performance Metals Division. “The SMS group will contribute its comprehensive know-how to this project, both in the metallurgical systems and in the areas of digitalization and automation.”

In addition to the electric arc furnace, in which ultra-pure scrap and alloys are melted into liquid special steels at temperatures of up to 16232°F (9,000°C), the SMS group will also supply various after treatment systems that give the material its special properties. The units are operated with electricity from 100 percent renewable energy.”

The plant technology will set new standards worldwide in terms of digitalization. An ultra-modern sensor and electronic system enables the entire production process to be controlled from a central control station.

Special Steel Plant in Kapfenberg, Austria, to Boast Fully Automated Melting System Read More »

Construction Begins on World’s Most Advanced Special Steel Plant, Includes Heat Treat

Franz Rotter, member of the Management Board of voestalpine AG and head of the High Performance Metals Division

A recent groundbreaking ceremony in Kapfenberg, Austria, marked the inauguration of a new benchmark in plant design that will set international standards in digitization of production processes, including heat treatment, high-tech surface treatment, and additive manufacturing, for a global steelmaker.

The three-year construction phase for the new voestalpine special steel plant will, from 2021 onwards, will produce around 205,000 tons of special high-performance steels, especially for the international aviation and automotive industries as well as for the oil & gas sector.

The new high-tech special steel plant, once operative, is intended to replace the existing voestalpine Böhler Edelstahl GmbH & Co KG plant in Kapfenberg and designed to produce premium quality pre-materials for aircraft components, tools for the automotive industry, equipment for oil & gas extraction, and for the 3D printing of highly complex metal parts.

As part of the digitalized production process, around 8,000 process data will be recorded in parallel and implemented or evaluated on an ongoing basis.

“The high degree of digitalization at the new special steel plant is the prerequisite for being able to supply our customers with even higher material qualities, and, in doing so, to further extend our global market leadership in tool and special steels,” said Franz Rotter, member of the Management Board of voestalpine AG and head of the High Performance Metals Division. “The relevant development work and qualifying our employees in robotics, sensor technology, and data analysis takes place at our own digitalization competence center located directly on the site of the plant.”

Construction Begins on World’s Most Advanced Special Steel Plant, Includes Heat Treat Read More »