David Stickler

U.S. Steel Acquires Interest in Arkansas Steel Company, First Step Toward Consolidation

A leading integrated steel producer headquartered in Pittsburgh, Pennsylvania, announced a joint venture partnership agreement under which it has taken the first step toward acquiring an Arkansas-based steel manufacturer.

Big River Steel, which operates a LEED-certified Flex Mill™ in northeast Arkansas, will expand U.S. Steel’s technological capability and geographic presence through this agreement. U.S. Steel has purchased 49.9% ownership interest with a call option to acquire the remaining 50.1% over the next four years.

David B. Burritt, president and CEO of U. S. Steel

The Big River flat-rolled mill has advanced technology that allows it to produce a wide product spectrum, including advanced automotive steels and electrical steels, and provide high-quality products and services to customers in the automotive, energy, construction and agricultural industries. Big River’s recently announced Phase II-A expansion is expected to double the mill’s hot-rolled steel production capacity to 3.3 million tons annually.

“Our new partnership with Big River is designed to accelerate our strategy to offer our customers the ‘best of both’ by bringing together the capabilities of integrated and mini-mill steel production,” said David B. Burritt, president and CEO of U.S. Steel. “Big River operates the most advanced, state-of-the-art and sustainable mill in North America, and our investment would ultimately strengthen our competitive positioning in highly strategic steel-end markets, creating an unmatched value proposition for our stakeholders.”

“We have been investing in leading technology and advanced manufacturing so that we can assemble a portfolio of competitive assets with distinct advantages to serve strategic markets to better position U.S. Steel to be an industry leader in delivering high-quality, value-added products,” added Burritt. “The investment in Big River, coupled with our announced investments at Mon Valley Works and Gary Works, would ultimately position U.S. Steel with three core market-leading, differentiated and technologically advanced assets that will enable us to compete with anyone, anywhere, for generations to come. Each of these locations would be able to focus on the products that each facility is best designed to produce. As an organization, we will be nimbler, more resilient and our teams will be more efficient. Collectively, these actions will help us continue to create long-term value for our stockholders, customers, employees and the communities in which we live and work.”

David Stickler, CEO of Big River Steel
David Stickler, CEO of Big River Steel

“U. S. Steel’s decision to partner with us through this investment in Big River is a decisive vote of confidence in our company, our vision and our people,” said Dave Stickler, CEO of Big River. “After just over two years of operations, we have built a unique platform that features the most advanced technology in our industry, and the very finest steel technicians in the business. We have always called ourselves a ‘technology company that just happens to make steel.’ In U. S. Steel, we have a likeminded technology-focused partner with an enduring tradition of excellence and a commitment to innovation. We are very excited about the possibility for what we can do together. As the newest steel production facility in North America, I could not be more proud to be partnering with a company started by Andrew Carnegie more than 118 years ago.”

Closing of the transaction is anticipated on October 31, 2019.

U.S. Steel Acquires Interest in Arkansas Steel Company, First Step Toward Consolidation Read More »

North American Steel Company Adds New Furnace, Expands Facility

As part of a second expansion to their facility, a North American steel company plans to install a second electric arc furnace with the assistance of a group of companies internationally active in plant construction and mechanical engineering for the steel and nonferrous metals industry.

North American steel producer Big River Steel (BRS) recently commissioned SMS Group with the expansion of its steel plant in Osceola, Arkansas. SMS Group will supply BRS with additional mechanical equipment, electrical and automation systems, and digitalization, which the group reports will increase the plant’s annual output.

David Stickler, CEO of Big River Steel
David Stickler, CEO of Big River Steel

“I have purchased several technologically advanced steel production facilities from SMS over the past twenty years and I am fully confident that SMS group will again deliver a high-quality mill that sets the standard in terms of product capability, energy efficiency and environmental sustainability,” commented David Stickler, CEO of Big River Steel.

Following this second expansion of their facility, the steel plant will house two electric arc furnaces and two twin-ladle furnaces. In addition, Big River Steel commissioned Systems Spray Cooled for the installation of furnace cooling equipment at Big River’s Osceola facility, including furnace sidewall, roof, elbow, and off-gas duct work. SMS reports that installing an additional gas cleaning system will ensure compliance with environmental legislation. A second strand, a second tunnel furnace, and a further downcoiler will also be added to the Big River Steel’s CSP® plant, which reportedly produces coils up to 1,930 millimeters wide.

Big River Steel produces high-quality steels, including tube grade sheet for pipeline construction, silicon steels for a wide variety of energy and electric motor applications, and advanced high-strength steels for the U.S. automotive industry.

The hot coils produced in the CSP® plant are processed into high-grade cold strip in the downstream coupled pickling line/tandem cold mill. The continuous galvanizing line (CGL) will receive an additional coiler. For all the newly installed plants, SMS group is going to supply the mechanical equipment and the X-Pact® electrical and automation systems, including level 3.

Big River Steel
Big River Steel

Also in the second construction stage, the PQA® (Product Quality Analyzer) system developed by SMS group company MET/Con will be a central module of the process automation system. By capturing and evaluating all relevant production data on a continuous basis, PQA® monitors, documents and assures the product quality down to the finished cold strip along the complete production process. The system uses stored rules defined on the basis of expert knowledge to assess the coil quality in a semi-automatic procedure and, based on these assessments, takes “ship” or “block” decisions for the downstream processing of the strip or its dispatch.

This system then sends instructions for action to the operators while production continues in order to make them aware of any onset of irregularities within the production process and suggest countermeasures to be taken. This allows the operators to predictively intervene in the process before an incident becomes a problem, reducing the occurrence of failures along the production process which otherwise might have resulted in poor quality and downtimes. Over time, the system is intended to provide higher yield while increasing product quality.

Burkhard Dahmen, Chairman of the Managing Board of SMS Group
Burkhard Dahmen, Chairman of the Managing Board of SMS Group

“Working closely with the management and staff of Big River Steel, we have succeeded in digitalizing a highly complex steel plant in a way that meets the targets of stable and resource-saving production,” said Burkhard Dahmen, Chairman of the Managing Board of SMS group. “We are very pleased about Big River Steel’s decision to also award us the order for the next expansion stage of the steel plant and to continue on the proven successful way with SMS group as their partner.”

Additional News Source: Big River Steel Expands Production

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Steelmaker Commissions EAFs in Plant Expansion

A major U.S. steel producer recently commissioned an international engineering group with the expansion of its steel plant in Osceola, Arkansas, including the supply of electric arc furnaces and other furnace lines, increasing the plant’s annual output to about 3 million tons of steel.

David Stickler, CEO, Big River Steel

Since commissioning of the new mill in 2017, Big River Steel has been producing high-quality steels, including tube grade sheet for pipeline construction, silicon steels for a wide variety of energy and electric motor applications, and advanced high-strength steels for the U.S. automotive industry.

SMS group will supply BRS with mechanical equipment, electrical and automation systems, and digitalization. After completion of the next expansion, the steel plant will have two electric arc furnaces and two twin-ladle furnaces. Installation of an additional gas cleaning system will ensure compliance with strict environmental legislation. A second strand, a second tunnel furnace, and a further downcoiler will be added to the CSP® plant. Big River Steel’s CSP® plant produces up to 1,930 millimeters wide coils, making it one of the widest CSP® plants in the world. Also as part of this project, the continuous galvanizing line (CGL) will receive an additional coiler.

Also in the second construction stage, Big River Steel will see the installation of the PQA® (Product Quality Analyzer) system developed by SMS group company MET/Con as a central module of the process automation system.

Burkhard Dahmen, Chairman of the Managing Board of SMS group

“I have purchased several technologically advanced steel production facilities from SMS over the past twenty years and I am fully confident that SMS group will again deliver a high-quality mill that sets the standard in terms of product capability, energy efficiency and environmental sustainability,” said David Stickler, CEO of Big River Steel.

“Working closely with the management and staff of Big River Steel, we have succeeded in digitalizing a highly complex steel plant in a way that meets the targets of stable and resource-saving production,” said Burkhard Dahmen, Chairman of the Managing Board of SMS group. “We are very pleased about Big River Steel’s decision to also award us the order for the next expansion stage of the steel plant and to continue on the proven successful way with SMS group as their partner.”

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Arkansas Flex Mill™ to Double Capacity with $1.2 Billion Investment

 

An Arkansas-based steel producer for automotive and electrical markets recently announced the expansion of its LEED-certified facility, doubling its hot-rolled steel production capacity to 3.3 million tons annually.

Dave Stickler, CEO of Big River Steel

In addition, the expansion at Big River Steel’s Flex Mill™, which began operations in early 2017, will facilitate the company’s ability to produce even higher grades of electrical steel, demand for which is expected to increase with continued focus on energy efficiency and the increase in hybrid and electric vehicle sales.

“Our $1.2 billion expansion will further cement Big River Steel’s position as a global leader in terms of advanced manufacturing and environmental stewardship,” said Dave Stickler, Big River Steel’s chief executive officer. “Announcing this investment less than 18 months after beginning operations is a testament to the hard work and great success of the men and women on our team.”

Engineering efforts are already underway with SMS group GmbH, the primary technology provider, and major construction activity will begin later this year and continue for approximately 24 months. In addition to doubling its hot-rolled steel production and enhancing its electrical steel capability, Big River is also contemplating the installation of a next-generation coating line focused on automotive applications.

Arkansas Flex Mill™ to Double Capacity with $1.2 Billion Investment Read More »

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