Cleveland-Cliffs

Top 3 Heat Treat Grab and Go Visuals

OCWe get it. You read all day: emails, memos, furnace monitoring screens. To give your eyes a break, Heat Treat Today wanted to provide some grab and go visual resources. In this original content piece, check out some visuals to help you learn about the difference between Nitriding and FNC; discover how the U.S. is doing in the race to green steel production; and get an example of the type of numbers that are normal for a CQI-9 probe method A test.


The Numbers Don't Lie: Green American Steel Is Better than You Think

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In Heat Treat Today's August 2021 Automotive print edition, Lourenco Goncalves, chairman, president, and CEO of Cleveland-Cliffs, Inc. made a big statement: "The United States is the benchmark of the world in all things steel. Amongst all major steelmaking nations, we have by far the greenest emissions profile."

In a climate where the United States often gets a bad rap when it comes to environmental concerns, Lourenco's statement is hard to believe. But, the data below contradicts this bad reputation. Check out the graphic below to learn how the United States stacks up to other countries in steel production.

CQI-9: Understanding Probe Method A

Ensuring heat treating equipment falls within CQI-9 standards can be tricky. According to Erika Zarazúa, regional purchasing manager at Global Thermal Solutions, probe method A may be the best way to identify variations in control systems.

 

If you're curious about how probe method A works, view the chart below (in both English and Spanish) for an example of the kind of numbers that are typical for this test method.

Table 1. Probe method A
Tabla 1. Método de sonda A

 

Nitriding vs. FNC . . . What's the Difference?

These days, it seems like most heat treat shops are updating equipment or changing procedures to accommodate demands for ferritic nitrocarburizing. But how different are the two processes, really? When it comes to materials commonly processed, time cycles involved, and atmospheres required, where does the difference between nitriding and FNC begin? The chart below is a quick and easy guide to distinguishing the difference between these two hardening processes. Skim away or take a deep dive into the technicalities!

About the Authors:

Lourenco Goncalves is chairman, president, and CEO of Cleveland-Cliffs, Inc

Erika Zarazúa, a 40 Under 40 Class of 2021 member, is a metallurgical engineer with over 18 years of experience in heat treatment operations and temperature measurement and has worked in multiple engineering, quality, and project roles in the automotive and aerospace industries. Erika currently holds the position of regional purchasing manager at Global Thermal Solutions.

 Jason Orosz and Mark Hemsath at Nitrex, Thomas Wingens at WINGENS LLC – International Industry Consultancy, and Dan Herring, The Heat Treat Doctor at The HERRING GROUP, Inc., provided expert input for the Nitriding vs. FNC table.

 


Find heat treating products and services when you search on Heat Treat Buyers Guide.com


 

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Cleveland-Cliffs Completes ArcelorMittal USA Acquisition

HTD Size-PR LogoCleveland-Cliffs Inc. announced that they formally completed its purchase of ArcelorMittal USA. According to a statement from the company, the combined company made pro-forma revenue of $17 billion on a full-year basis from 2019, and combined adjusted earnings of about $1.7 billion.

In the agreement, Cleveland-Cliffs took control of ArcelorMittal USA’s six steel-making facilities, eight finishing facilities, two iron ore mining and pelletizing operations, and three coal and coke-making operations.

Lourenco Goncalves
Board of Directors, President, and CEO
Cleveland-Cliffs Inc.

In addition to the ArcelorMittal deal, Cleveland-Cliffs also said it had acquired full ownership of two New Carlisle, Indiana steel plants, I/N Tek and I/N Kote. Cleveland-Cliffs previously shared part ownership of the plants with Nippon Steel Corporation but now owns both plants 100%. According to Cleveland-Cliffs, the factories generated $121 million in earnings in 2019.

Cleveland-Cliffs also added a separate plant owned by Nippon Steel in Alabama as a long-term supplier for automotive grade slabs.

In a statement, Lourenco Goncalves, CEO of Cleveland-Cliffs, said the slew of deals “opens a new chapter in the history of the steel business in the United States. The assets we have acquired will be combined with our existing footprint, including AK Steel, Precision Partners, AK Tube, several mining and pelletizing facilities, our research and development center, and the most modern direct reduction plant in the world, which we have just started to operate in Toledo, OH.”

The company’s new, wider footprint, Goncalves said, would allow Cleveland-Cliffs to be “a major player in supporting American manufacturing, American future investments in infrastructure, and the prosperity of the American people through good paying middle-class jobs.”

 

Read about "Cleveland-Cliffs Inc. Acquires Arcelor Mittal USA" here.

(photo source: video from https://usa.arcelormittal.com/products-and-markets)

 

 

 

 

 

 

 

 

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Cleveland-Cliffs Inc. Acquires Arcelor Mittal USA

Lourenco Goncalves
Board of Directors, president, and CEO
Cleveland-Cliffs

Cleveland Cliffs Inc. announces that it has entered into a definitive agreement with ArcelorMittal S.A., in which Cleveland-Cliffs will acquire substantially all of the operations of ArcelorMittal USA LLC and its subsidiaries for approximately $1.4 billion.

Upon closure of the transaction, Cleveland-Cliffs will be the largest flat-rolled steel producer in North America with combined shipments of approximately 17 million net tons in 2019. The company will also be the largest iron ore pellet producer in North America with 28 million long tons of annual capacity.

Lourenco Goncalves, Chairman of the Board, president, and CEO of Cleveland-Cliffs, will lead the expanded organization. “Steelmaking is a business where production volume, operational diversification, dilution of fixed costs, and technical expertise matter above all else,” he says, “and this transaction achieves all of these. ArcelorMittal is a world-class organization that we have long admired as our customer and our partner, and we know for a fact that they have taken good care of their U.S. assets.”

“The acquisition of ArcelorMittal USA amplifies our position in the discerning automotive steel marketplace, and further improves our position in important U.S. markets such as construction, appliances, infrastructure, machinery, and equipment,” he says. “It also adds to our strong legacy raw material profile and growing finishing capabilities. The transaction will enable us to become a more efficient fully-integrated steel system, with the ability to realize all of our operational and financial goals.”

(photo source: Cleveland-Cliffs website)

 

 

 

 

 

 

 

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HBI Facility Launch to Benefit Steel in Great Lakes Region

A Cleveland-based iron ore mining company recently broke ground on its first hot-briquetted iron (HBI) production facility in the Toledo area.

Lourenco Goncalves, chairman, president, and CEO of Cleveland-Cliffs

Cleveland-Cliffs hosted company officials and state and local representatives to launch construction on the plant, which is expected to produce 1.6 million metric tons per year of customized, high-quality HBI. This will make Cleveland-Cliffs the sole producer of high-quality customized feedstock for the domestic electric arc furnace (EAF) steelmakers located in the Great Lakes region.

“Today we are launching a new era for the iron and steel industry in the United States,” said Lourenco Goncalves, chairman, president, and CEO of Cleveland-Cliffs of the $700 million investment. “As Cleveland-Cliffs begins the construction of the first hot-briquetted iron (HBI) production plant in the Great Lakes region, we are taking the initial steps to enable EAF steelmakers to produce the specs associated with high margin steels for sophisticated end markets, such as automotive and others.”

“For several decades, Cleveland-Cliffs has been supplying the American steelmakers in the Great Lakes with customized pellets to feed their blast furnaces,” Goncalves added. “With the growth in participation of EAFs, it was just a matter of time for Cliffs to become a supplier of these important steelmakers. Our HBI will be for the EAFs the same great feedstock our taconite pellets are, and will continue to be, for our blast furnace clients.”

“This facility is an important step for economic development in heavy industry right here in the heart of America,” said Ohio congresswoman Marcy Kaptur.

Founded in 1847, Cleveland-Cliffs Inc. is the largest and oldest independent iron ore mining company in the United States, supplying iron ore pellets to the North American steel industry from mines and pellet plants located in Michigan and Minnesota. Additionally, Cleveland-Cliffs operates an iron ore mining complex in Western Australia.

 

Pictured L-R: Clifford Smith, Executive Vice President, Business Development, Cleveland-Cliffs Inc.; Dean Monske, President and CEO, Regional Growth Partnership; Paul Toth, President and CEO, Toledo-Lucas County Port Authority; Congresswoman Marcy Kaptur, U.S. House of Representatives (OH-09); Lourenco Goncalves, Chairman, President & CEO, Cleveland-Cliffs Inc.; Mayor Wade Kapszukiewicz – City of Toledo; Peter Ujvagi, Toledo City Councilman; and Alex Johnson, CEO & President, Midwest Terminals. (Photo: Business Wire)

 

 

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