ANDRITZ Group

Sheffield Forgemasters Order 7 New Heat Treat and Forging Furnaces

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Following a formal process, Sheffield Forgemasters have placed an order of over $25 million for seven new furnaces — 3 forging and 4 heat treat — for the company’s proposed 14,000+ ton forging line. The large, open die forge will replace the company’s existing forging press and will complement its smaller press to serve defense and commercial markets.

Andritz, a company with North American locations, will supply the furnaces which will have up to 1,102 tons of capacity and will have rail-mounted car-bottoms which can roll in and out for the loading of ultra-large components.

“The furnaces will be the mainstay of our new heavy forging line, delivering both heat-treatment and main forging heating cycles, using the latest burner technologies for optimum efficiency and heat control," commented Steve Marshall, manufacturing transformation director at Sheffield Forgemasters. “New innovation in furnace technologies includes dual-fuel burners which can switch to hydrogen if the technology to move away from natural gas becomes viable."

Main photo l to r: Roman Mueller-Huenervogt from Andritz Metals and Steve Marshall from Sheffield Forgemasters, sign the furnaces contract.

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Heat Treatment Lines for Automotive and Aerospace Industries

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A producer of aluminum and aluminum alloy sheets for the automotive and aerospace industries has ordered two continuous heat treatment lines (No. 3 and No. 4) and one continuous process treatment line (No. 4) from a manufacturer with North American locations.

The Andritz Group will supply Shandong Nanshan Aluminum Col, Ltd, China with the engineering, equipment supply, supervision of erection, and commissioning of the complete lines, including the electrical and automation equipment. Start-up will take place in 2025. Shandong Nanshan Aluminum Co., Ltd has built the complete aluminum processing industrial chain in its region.

Wang Tao, director of the Nanshan production plant, commented, "technology, focusing on excellent aluminum process lines, and the extensive local network of experts and service specialists" were factors in the decision.


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Heat Treat Supplier To Provide Andritz Group With Vertical Vacuum Furnace

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Maciej Korecki
Vice President of Business of the Vacuum Furnace Segment
SECO/WARWICK

The Andritz Group, a manufacturer of complete lines for cold-rolled strip production and processing, has ordered a vertical vacuum furnace. The furnace for gas quenching processes will help produce consistent product quality.

SECO/WARWICK Group , a manufacturer with North American  locations, equipped the Vector® furnace with a graphite chamber, gas cooling system, and a rotating hearth. The Andritz Group, with this system, adds to their heat treat capabilities in hydraulic power, pulp, and paper as well as metals processing industries.

This is the first vacuum furnace manufactured in the Tianjin facility of the SECO/WARWICK Group. “We have already worked with the Andritz Group, but this time it is the first contract with our Chinese branch. The Vector furnace is manufactured in our Chinese factory, which significantly shortens the solution’s delivery time to the customer," says Maciej Korecki, vice president of the Vacuum Products Segment at SECO/WARWICK Group.


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Ohio Steel Producer Advances Expansion with Order of Tunnel, Shuttle Furnaces

Dual-line tunnel furnace © ANDRITZ

A leading Ohio steel producer recently advanced an expansion project by ordering heat treating equipment to increase its supply of hot-rolled coils for end-use in the automotive sector, as well as construction, agriculture, and general manufacturing applications.

North Star Bluescope Steel Limited, based in Delta, Ohio, recently placed an order with international technology group ANDRITZ for a tunnel furnace along with two shuttle furnaces to convey slabs from casters to the company’s two-stand roughing mill.

Besides the furnace equipment, ANDRITZ will supply Level 1 and Level 2 automation systems. The shuttle furnaces will be installed during the fourth quarter of 2020. The tunnel furnace is scheduled to start production by the end of 2021.

North Star BlueScope also plans on adding a third electric arc furnace and a second continuous caster. The expansion will increase the annual capacity by 800,000 to 900,000 metric tons.

 

Main photo credit: North Star Bluescope Steel 

 

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A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Ashleigh Walters, president of Onex, Inc., recently participated in Penn State’s 2018 Fall Engineering Speaker Series, addressing how leadership can create impact through focusing on teamwork, creativity, improved processes, and mission.
  • Wallwork Heat Treatment’s Richard Burslem recently received the Meritorious Service to Heat Treatment Industry Award at the annual Surface Engineering and Heat Treatments Awards, presented on October 12th at the Radisson Blu in Manchester by Alan Hick, the secretary of the Contract Heat Treatment Association (CHTA).
  • A high tech provider of vacuum solutions for multiple markets recently opened a new 27,000-sq ft building in Nashua, New Hampshire, to house the company’s North American headquarters for administration, sales, product management, marketing and customer care. Pfeiffer Vacuum will convert the former 24,000 square foot administration building into a Service Center of Excellence, bringing together under one roof all service activities for the major part of the Pfeiffer Vacuum product portfolio.
  • A mobile heating station where ceramic components can be heated uniformly to 400ºC has been introduced by StrikoWestofen, allowing the components of dosing furnaces to be heated up on site.
  • StandardAero recently extended its long-running relationship with leading aviation services provider Dumont Group, LLC, through a follow-on contract for Pratt & Whitney Canada (P&WC) JT15D-5R engine overhauls.
  • Novelis Inc. recently made several newsworthy announcements: 1) The company announced that it expects its new $300 million automotive aluminum sheet manufacturing plant in Guthrie, Kentucky, to be in production in mid-2020 where it will operate heat treatment and pre-treatment lines that prepare aluminum for use in vehicle parts. 2) Novelis has agreed to partner with Impression Technologies to explore innovative ways to increase the broader adoption of aluminum through the hot stamping process. Impression Technologies has the exclusive rights to Hot Form Quench (HFQ®), a unique technology used to design and manufacture components using ultra high-strength aluminum for the high volume automotive and transport markets. 3) Finally, the company unveiled plans to establish a global network of Customer Solution Centers (CSCs) to accelerate collaborative innovation between Novelis and automakers for the next generation of vehicle design.

Equipment Chatter

  • Ipsen USA recently posted a record month of sales with orders for nine TITAN® vacuum furnaces to be shipped for use in a variety of applications for companies in aerospace, automotive and commercial heat-treating industries. In addition,  Ipsen also sold seven custom units, including MetalMaster®, TurboTreater® and vacuum aluminum brazing furnaces.
  • A Hot Isostatic Press from Quintus Technologies has been purchased by Paulo to be installed in the Cleveland Division’s recent expansion and primarily support densification and heat treatment of investment castings and additively manufactured parts.
  • GE Additive and GE Aviation recently announced that the Federal Aviation Administration (FAA) has given ‘change in design’ approval to replace a conventionally manufactured power door opening system (PDOS) bracket, used on GE Aviation’s GEnx-2B commercial airline engines that power the Boeing 747-8, with an additively manufactured bracket.
  • An order for a complete walking hearth furnace plant has been received by ANDRITZ Group from Deutsche Edelstahlwerke Specialty Steel GmbH & Co. KG, Germany, for its facility in Witten, Germany. Production is scheduled to start in the second quarter of 2020.
  • The expansion agreement for an existing bell annealer facility is expected to begin production next month. Guang Xi Zheng Run New Material Technology Co., Ltd. placed an order with EBNER® for the expansion this summer. The agreement includes three HICON® workbases employing 100 % argon as a process atmosphere, two heating bells, and one cooling bell.

Kudos Chatter

  • Solar Atmospheres – Greenville, SC, announces that it has been awarded Nadcap 18-month Merit status for Heat Treating, Brazing and Carburizing. We are extremely pleased PRI has recognized our corporate commitment to quality. Achieving 18-month merit has been a goal set by Solar’s employees since opening its doors in 2015. The adherence to strict specification requirements, flawless process execution, and a daily commitment to quality processing is evident among all employees of Solar Atmospheres. The Solar Atmospheres Greenville facility has held Nadcap accreditation since 2015.
  • Meron Medical, LLC, announces the successful transition to ISO 13485:2016. Safety and quality are non-negotiables in the medical devices industry. Regulatory requirements are increasingly stringent throughout every step of a product’s life cycle, including service and delivery. With greater attention on the organization’s ability to meet applicable customer and regulatory requirements, ISO 13485:2016 focuses on the entire supply chain of the medical device industry, with added emphasis on risk management.

 

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

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