MEDICAL HEAT TREAT NEWS

Jason Schulze on AMS2750E: “Flow Down”

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A reader whose company offers sintering and heat treating of medical devices recently submitted an inquiry regarding AMS2750 specifications and sintering.

READER QUESTION: “Does insipient melting of metal particles fall under these guidelines?  Our temperatures go as high as 2650°F and finding cost-effective ways to utilize thermalcouples to verify TUS temperatures seems a difficult task in itself.” Heat Treat Today‘s resident AMS2750 expert Jason Schulze (Conrad Kacsik) provided the following response.  Submit your AMS2750 questions to Jason at editor@heattreattoday.com.

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Introduction

Understanding whether AMS2750E should be implemented within your process can be confusing. In this post, we will focus on understanding when AMS2750E is applicable to a supplier and when this should be verified.

What is “Flow-Down”?

Within most industries, there exists some type of flow down with regards to specific requirements. When we purchase a car, there are loan terms which flow down to a purchaser via a loan contract, such as interest rates, the number of months included in the loan, the ratio at which payments are distributed to interest and principal, as well as the requirement to carry full coverage car insurance for the life of a vehicle loan. These details are requirements which flow down to the purchaser via a contract.

The same can be said of a manufacturer or processor in the aerospace, commercial, or automotive industry. Certain requirements flow down from a purchaser (PO holder) to the supplier (entity receiving the purchase order).

Order of Precedence

In the aerospace and automotive industry, the flow down of requirements typically will encompass three documents in a specific order of precedence: 1) purchase order, 2) part print, and 3) process specifications. This is considered the order of precedence with regards to specific requirements.

Let’s look at an example:

ABC Aerospace issues a purchase order for turbine blades to be manufactured at Ajax Machine. Ajax Machine has several multi-axis grinding machines as well as captive heat treating. ABC Aerospace issues a purchase order to Ajax Machine that states the following:

“Part Number 30925-96 – 1,050 pc. Due January 1st, 2050 per Rev B 30925-96 Print”

Ajax Machine obtains the PO as stated above, along with the part print stated on the purchase order. The part print states multiple dimensional requirements for the turbine blades, but it also states a heat treat requirement to an industry heat treat specification. This heat treat specification would identify multiple variables such as time, temperature, and atmosphere for heat treatment; it may also specify that all furnaces used for heat treatment shall conform to AMS2750E, if the PO holder (customer) does, in fact, require this.

For a supplier attempting to understand if AMS2750E applies to their specific process, flow down from the PO holder is where this requirement is established.

Establishing Flow Down via Contract Review

To become ISO certified, a company must have a contract review procedure. Contract review is typically used to establish flow down requirements to ensure that a supplier is able to meet the requirements a purchaser has requested. Utilizing the contract review process to establish flow down requirements ensures that the supplier will document, establish, and verify all flow down requirements stated on the PO, part print, and process specification prior to manufacturing.

Conclusion

Flow down, as it relates to AMS2750 as well as other variables, is an important step in successful manufacture and processing of aerospace, commercial, and automotive hardware.

Submit Your Questions

Please feel free to submit your questions and I will answer appropriately in future articles. Send your questions to editor@heattreattoday.com.

Jason Schulze on AMS2750E: “Flow Down” Read More »

Robots that Can Self-Heal like Humans

 

Source: Electronics 360

The human body has an amazing way to heal from injuries over time. Cut your hand, tear a muscle, break a bone and it typically returns to normal use over the course of time and treatment.

Now, researchers at Vrije Universiteit Brussel (VUB) in Belgium are applying this same principle to soft robots developing mechanisms for these machines to self-heal.

Read more: “Soft Robots that Can Self-Heal”

View video here.

Photo credit: Vrije Universiteit Brussel

Robots that Can Self-Heal like Humans Read More »

Heat Treat Company Gets Go-Ahead for Technology to Improve Hip and Knee Replacements

A coating system that enables light and strong titanium alloy to replace steel based bearings in landing gear on the Airbus 350 and 380 passenger jets could soon be used in human hip and knee replacements. An advanced hard coatings specialist has been awarded funding from Innovate UK, the government backed sponsor of breakthrough technologies, to research the medical application of this process. The development has promise as an enabling technology that may lead to customised implants made by additive manufacturing leading to light, strong, safer and longer-lasting joint replacements with potentially huge savings for the National Health Service (UK).

Titanium is already widely used in orthopaedic surgery as bone splints, plates and other devices. The material has high strength, fatigue resistance, lightness and good biocompatibility, though long term use can cause staining to skin tissue. Unfortunately, it performs poorly in load-bearing situations due to its relative softness. When used in aircraft bearings, the company, Wallwork Cambridge, overcomes this with a duplex coating process where deep nitrided cases are created in the metal surface to make it more resilient. This is then followed by the application of a hard micro-thin and highly lubricious coating by physical vapour deposition (PVD). The company is one of the largest PVD processors in Europe.

Knee and hip replacements are usually made from an alloy of cobalt, chrome and molybdenum (CoCrMo) or from ceramics. These materials are sometimes used in hybrid structures in combination with high-density polymers. Issues have arisen of metal-ion leakage from CoCrMo devices, plastic degradation and breakage or chipping of the ceramic implants in active individuals. This can cause pain and discomfort to patients and be highly damaging to surrounding tissues.

A patented coating, Agilliant, is under development at Wallwork that will provide an effective barrier against the release of metal ions and which also includes a small proportion of silver to give active protection from postoperative infection. The material is super smooth, permitting the easy passage of tendons so that they do not become inflamed. The barrier is also effective against bio-tribo corrosion by the synovial fluid that still acts as a natural joint lubricant in artificial implants.

Head of research and development at Wallwork, Dr Jonathan Housden, explained, “The duplex coating process, incorporating Agilliant as the final coating, opens the way for the introduction of a new generation of durable titanium implants. These will be lighter and more comfortable for the patient with fewer complications caused by postoperative infection and mechanical wear. Early trials to simulate many years of use suggest that the joints will, in many cases, outlive the patient, leading to a £300 million annual saving for the NHS by allowing more efficient use of orthopaedic resources as rework of failed or compromised treatments are reduced.”

Wallwork anticipates the first patient trials for the new devices could commence in as little as four years, after completion of intensive laboratory simulations.

Source: Ainsworth Maguire PR

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Using Heat Treatment and Thermal Shape Memory to Tailor Nitinol to Industry Applications

  Source: AZO Materials

Nitinol’s shape memory and superelastic properties allow it to be used in a wide range of applications in the aerospace, medical, consumer technology, telecommunications, and automotive industries. In particular, heat treatment and thermomechanical processes can change the parent shape of Nitinol wire, making it indispensable for use in medical devices.  Read more: Using Heat Treatment and Thermal Shape Memory to Tailor Nitinol to Your Application by AZO Materials

 

Using Heat Treatment and Thermal Shape Memory to Tailor Nitinol to Industry Applications Read More »

Medical Manufacturer Chooses Vacuum Furnace System

A vacuum heat-treating system with 2-bar gas quenching was shipped to Costa Rica and will be used to manufacture surgical components. The TITAN® H2, manufactured by Ipsen, helps companies accelerate the pace of innovation while satisfying the strict legal requirements of the medical industry.

The standardized vacuum furnace features an 18″ x 24″ x 18″ (455 mm x 610 mm x 455 mm) all-metal hot zone with a 1,000-pound (450 kg) load capacity. It is capable of operating at temperatures of 1,000 °F to 2,400 °F (538 °C to 1,316 °C) with ±10 °F (±6 °C) temperature uniformity. Equipped with the PdMetrics® platform for predictive maintenance – which securely connects to a network of integrated sensors on the furnace to gather and analyze data, run algorithms and provide real-time diagnostics – the furnace provides sophisticated monitoring of critical systems and key parameters that improve the health and integrity of the equipment. The company also received a gas backfill reservoir, a loader with a 2,000-pound (907 kg) load capacity and a complete air-cooled, closed-loop water system.

 

Medical Manufacturer Chooses Vacuum Furnace System Read More »

Titanium Used on Medical Implants

Source:  Engineering 360

Medical Heat Treating, Engineering 360

Blood, plasma and water droplets beading on a liquid-repellent surface.

Source: Colorado State University

A titanium surface that’s extremely repellent to blood could form the basis for surgical implants which reduce the risk of rejection by the body.

Read more: Implant Material Repels Blood by the Engineering 360 News Desk

Titanium Used on Medical Implants Read More »

Aerospace, Automotive, Commercial Heat Treating, Medical and MIM Industries Purchase Equipment

Leading companies in the aerospace, automotive, commercial heat treating, medical, and metal injection molding industries received shipment of 25 furnaces during the last three months of 2016 from Ipsen, one of North America’s leading suppliers of industrial heat treating furnaces. Furnaces were received at heat treat facilities in six counties and 13 U.S. states and ranged in design from custom-built debinding and sintering furnace to a horizontal vacuum furnace (MetalMaster®) with 20,000-pound (9,072 kg) load capacity.

Newly received units also included an atmosphere washer and loader and several TITAN® vacuum furnaces equipped with PdMetrics® predictive maintenance software designed to optimize equipment performance and minimize downtime. Other vacuum furnaces received included horizontal and vertical MetalMaster furnaces, TITAN DS (debinding and sintering) furnaces, a VerticalTurbo, a TITAN LT (low-temperature), a horizontal TurboTreater® and an HEQ (horizontal external quench) from the VFS® product line.

The company’s global ICS (Ipsen Customer Service) Team facilitated system installations, as well as provided expert training, startup assistance and 360° support throughout the entire life span of the equipment for any brand.

Aerospace, Automotive, Commercial Heat Treating, Medical and MIM Industries Purchase Equipment Read More »

Enhanced Properties for Bright 17-7 PH Stainless Steel

  Source:  Today’s Medical Developments

Already extensively used in aerospace, semiaustenitic stainless steel 17-7 PH is finding new applications in the medical industry. The material is most often used in sheet and strip form, with springs, clips, and bellows being widely produced. The high alloy content of 17-7 provides excellent corrosion resistance, an attractive attribute to the medical industry.

Read more to find out how this material behaves after annealing at 1,950°F…….

Enhanced Properties for Bright 17-7 PH Stainless Steel Read More »

Titanium + Gold = New Gold Standard for Artificial Joints

BOTW-50w  Source:  Rice University News and Media

“Titanium is the leading material for artificial knee and hip joints because it’s strong, wear-resistant, and nontoxic, but an unexpected discovery by Rice University physicists shows that the gold standard for artificial joints can be improved with the addition of some actual gold.”

Read More:  Titanium + Gold = New Gold Standard for Artificial Joints by Jade Boyd and Co-Authors Pulickel Ajayan, Sruthi Radhakrishnan and Chandra Sekhar Tiwary, all of Rice; Tiglet Besara, Yan Xin, Ke Han and Theo Siegrist, all of Florida State; Fevzi Ozaydin and Hong Liang, both of Texas A&M; and Sendurai Mani of MD Anderson

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Orthodontic Industry Purchases Blue M Convection Oven from TPS

Thermal Product Solutions (TPS), a global manufacturer of thermal-processing equipment, announced the shipment of a Blue M Ultra-Temp Standard Convection Oven to the Orthodontics industry. The convection oven will be used for a metal injection molding debind process at temperatures of 390°F and 1050°F.

The Blue M oven work chamber is 48” W x 24” D x 36” H and has a maximum temperature rating of 1300°F. The customer’s parts will be placed on ceramic trays then run through the debind cycle that usually lasts 14 to 16-hour cycle. The process off gasses some non-hazardous fumes that condense into a form of wax. The parts are loaded into the oven via a lift truck.

The oven has a powered exhaust with VFD for pulling out non-hazardous fumes coming from the products during the de-binding process. The VFD will enable the customer to adjust the exhaust motor speed to reduce or increase the exhaust flow rate.

Unique features of these Blue M ovens include:

  • Powered exhaust
  • Reinforced chamber floor to hold up to 500-lbs distributed load
  • 6-inch high angle iron floor stand to raise the oven and allow customer to insert their lift truck under the oven to load their product into the oven work space

Orthodontic Industry Purchases Blue M Convection Oven from TPS Read More »